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19, INTENSE CYCLES // 1 9 registration WWW.INTENSECYCLES.COM/WARRANTY-CARD/ contact customer service [email protected] 951-296-9596
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7, INTENSE CYCLES // 7 ITEM NO. ITEM PART NUMBER DESCRIPTION QTY. TORQUE SPEC. 1 Derailler Mount Cover 130209 For Single Chain Ring Setup 1 N/A 2 Box Link 130770 Forged Top Link 1 N/A 3 Top Link 130771C Main Pivot Expander Cone 1 N/A 4 Left Dropout 130774 Dropout Forged G1 Left, Syntace X-12, 142mm Blk 1 N/A 5 Right Dropout 130775 Dropout Forged G1 Right, Syntace X-12, 142mm Blk 1 N/A 6 Cone Adjuster 130777 Main …
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9, Intense Cycles carbine 275 INTENSE CYCLES // 9 CONNECTING TOP LINK TO FRONT TRIANGLE // A Holding top link (#130771) with shock mount pointed forward; hold upper spacer (#130789) against inside of bearing race. B Match upper linkage to pivot point on top tube, making sure that spacers do not fall out (IMAGE #1). C Using upper pivot axle (#130780), insert through non-drive side of top link bearing and push through to drive side bearing making sure spacers do not fall out. Then, apply loctite #243 to bo…
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3, frame features 4 Geometry 5 exploded view and b.o.m. 6 Assembly 8 torque chart 12 setup 13 maintenance 16 registration 19 INTENSE CYCLES // 3
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2, Welcome to the family AT INTENSE, WE HAVE ONE GOAL - TO PROVIDE THE RIDE OF YOUR LIFE. Our team of designers, engineers and product experts are focused on one thing every day: your experience on the bike. We build bikes that are as thrilling to look at as they are to ride, and we build them for the select few of you who understand the difference and refuse to settle for anything else. From the early days of Intense, when founder Jeff Steber worked alone in his garage to today, where a c…
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8, 8 // carbine 275 user Manual Assembly Tools needed • High Grade, waterproof grease (Maxima Waterproof Grease recommended) • Blue Loctite #243 • 5mm HEX wrench x2 • 8mm HEX wrench Recommendation use Grease on lower linkage bolts only. use loctite on upper linkage bolts, dropout bolts and hanger bolt. PREFACE // Service and maintenance on an Intense bicycle requires special tools, abilities and knowledge …
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17, Intense Cycles carbine 275 INTENSE CYCLES // 1 7 maintenance Schedule* Action Every Ride 500 Miles or 1 Month 2000 Miles or 6 Months 4000 Miles or 1 Year Tires Check air pressure, inspect tread and sidewalls for tears and punctures X Chain Brush off and lubricate X Brakes Squeeze brakes and confirm function X General Clean complete bike of mud and debris X Headset Check adjustment X Box Link Add grease thru zerk fittings X Frame Pivot…
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16, 16 // carbine 275 user Manual maintenance GENERAL SERVICE AND CARE // You have purchased a high performance bicycle which requires a certain level of service and maintenance to sustain the level of performance your frame was designed around. Proper care will also ensure the bike is safe to ride at all levels. It is important to read and understand the carbon care information as well as follow the maintenance sche…
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6, 6 // carbine 275 user Manual exploded view and b.o.m. 36 10 28 5 4 1 24 27 11 21 24 37 30 13 25 2 7 6 31 3 9 12 29 22 10 10 34 8 20 18 15 18 35 26 26 19 19 26 18 18 14 16 18 18 33 18 18 18 26 19 18 18 32 18 1726 18 23 23
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4, 4 // carbine 275 user Manual frame features / spec frame Features // • Adjustable Travel – 5.5” or 6” (135mm or 150mm) • Patented VPP Suspension Technology • 27.5 Wheel Size • Available in 26” configuration • G1 Replaceable Drop Out System • 5.5lbs Frame weight (Medium Naked) • integrated Internal Brake and Derailleur Cable Routing System • Angular Contact/Collet Bearing System with replaceable Grease Zirks • Internal Cable Routing for dr…
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20, Intense Cycles carbine 275 phone: (951)-296-9596 Customer Service: [email protected] General Info: [email protected] Media, Marketing, Sponsorship: [email protected] Intense Cycles USA 42380 rio nedo Temecula, Ca. 92590 www.INTENSeCYCLES.com 330005
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5, INTENSE CYCLES // 5 Geometry C B A F I K E D G H L J GEOMETRY NOTEs GEOMETRY TAKEN AT TOP OUT WITH 544MM FORK LENGTH, 44MM FORK OFFSET and 27.5" wheel configuration . SMALL MEDIUM LARGE A Wheel Base 1097 mm / 43.2” 1123 mm / 44.2” 1148 mm / 45.2” B Top Tube Length 559 mm / 22” 584 mm / 23” 610 mm / 24” C Chain Stay Length 432 mm / 17” 432 mm / 17” 432 mm / 17” D Head Tube Length 107 mm / 4.2” 114 mm / 4.5” 122…
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13, seatpost make sure to insert seat post at least 4” into the main frame. Anything less than this amount could cause damage to the frame or even failure. INTENSE CYCLES // 1 3 set up adjustable travel upper mount: 150mm lower mount: 135mm seat post should be inserted at least 4” into main frame
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12, torque Achieving proper torque is vital to ensuring the safe performance and function of the carbine 275 frame. Failure to do so could result in sub- optimal performance of your frame as well as premature wear and tear of individual parts. additional reference In addition to this chart, all torque values are laser etched onto corresponding hardware for your reference. 12 // carbine 275 user Manual torque chart 7 Nm /…
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10, 10 // carbine 275 user Manual CONNECTING REAR TRIANGLE TO BOX LINK // A Follow previous steps to connect rear triangle to box link (IMAGE #6 & 7). CONNECTING REAR TRIANGLE TO TOP LINK // A Insert shoulder bolts (#130779) through seat stay bearings. Hold lower top link washer (#130784) against inside race of seat stay bearing on top of shoulder bolt threads (IMAGE #8). B Apply loctite #243 to female threads of top link (#130771). Match shoulder bolts to t…
