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1, WARNING: INSTALLATION & MOUNTING The user of these devices must conform to all applicable electrical, mechanical, piping and other codes in the installation, operation or repair of these devices. HE - 2 TYPE CONTROLAIR ® VALVE Service Information FIG. 1 EXTERIOR VIEW SM-800.6511 INSTALLATION! Do not attempt to install, operate or repair these devices without proper training in the technique of working on…
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2, Aventics CONTROLAIR HE-2 Page 2 Before installing the CONTROLAIR Valve, all air lines in the system should be blown clean to remove any moisture, dirt, or harmful contamination. Strainers are furnished in the IN- LET and OUTLET ports to protect the valve from large parti- cles of foreign matter in the line. To further ensure long, trouble-free service, a 10 MICRON or better filter should be installed in the supply line to the valve. The H…
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3, Page 3 HE-2-TYPE CONTROLAlR ® Valve PANEL OPENING DIMENSIONS - INSTALLATION INSTRUCTIONS 1. Panel thickness must not exceed 0.25” to clear pipe bracket and cover flange. For thicker panel materials rout this area out to 0.25” max. 2. Remove pipe bracket on HD & HC valves. 3. Install valve through panel cut-out. 4. Replace pipe bracket. Pipe Bracket Side of View LEGEND - PIPE BRACK…
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4, DESCRIPTION OF OPERATION Note in the diagrammatic that supply pressure is connected to port (2) and this supply pressure is directed to the side control valve and the graduating pressure control valve. The cavity for a second side control valve is plugged. The delivery from the side valve is directed to port (1). The delivery from the graduating valve is directed to port (8). With the handle is “OFF” position port (1) is open to atmosphere through its respective side valve and port…
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5, DIAGRAMMATIC VIEW ME-2 Controlair Valve Valve Symbol Exhaust Port Adjust Screw Range Control Spring Exhaust Valve Supply Valve Inlet & Exhaust Valve Unit LEGEND PIPE BRACKET 2 - SUPPLY-IN 8 - GRADUATED-DELIVERY 1 - SIDE VALVE-DELIVERY 3 - PLUGGED Diaphragm Sensing Port Orifice Off Dual Cam Clutch Full Travel Side Valve (3-Way) Adjusting Screw Page 5
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6, Model New Part No. Old Part No. Control Pressure Range (PSI) New Control Spring P/N Old Control Spring P/N New Cam Portion P/N Old Cam Portion P/N New Valve Portion P/N Old Valve Portion P/N Remarks HE-2-X R431002937 P -051692- 00001 0-65 R431003732 P -05542-00000 R431002940 P -051694- 00000 R4313843 P -05584- 00001 R431002938 P -051692- 00002 0-100 R431000043 -526749-00000 R431002940 P -051694- 00000 R431003843 P -05…
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7, CONTROLAIR ® VALVE PORTIONS Off Clutch Full Travel Cam Portion Complete See Identity Schedule Valve Portion Complete See Identity Schedule 1/4-18 NPT - 4 Holes Pipe Bracket Portion Part No. R431006914 (Old Part No. P -066890- 00000) Ref. Items 1,2,3 #3 Port Plugged Page 8 & 9 CHROME PLATED HE-2 CONTROLAIR VALVES SPECIAL CHROME PLATED PARTS FPR ITEM NUMBER LISTED (SEE NOTES 3 - Page 6) Model New…
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8, EXPLODED VIEW Page 8 MODEL HE-2 CONTROLAIR ® VALVES HE-2-X CONTROLAIR ® HE-2-LX CONTROLAIR ® HE-2-FX CONTROLAIR ® Stainless Steel Handle P/N (R431006914) P -066890-00000 Pipe Bracket Portion Complete Ref. 1,2,3) NOTE: 1. See Page 8 & 9 for part numbers 2. See page 12 for repair kits 3. Matched/Lapped set of Items 34-41 are in Kit, R431003892 (P -055687-00000) Pg 12 Brake Assy. Part No. R43100130 (-850182-00000) 37 38 30 31 32 33 4…
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9, Aventics CONTROLAIR HE-2 REF. QTY. DESCRIPTION HE-2-X P -051692* HE-2-X P -062026* HE-2-LX P -051614* HE-2-FX P -066625 New P/N Old P/N New P/N Old P/N New P/N Old P/N New P/N Old P/N New P/N Old P/N 1 1 Bracket, Pipe R431006882 P -066812- 00005 R431006882 P -066812- 00005 R431006882 P -066812- 00005 R431006882 P -066812- 00005 R431006882 P -066812- 00005 2 1 Strainer, Port R431006895 P -066849- 00000 R431006895 P -066849- 00000 R431006895 P -066849- 00000 R431006895 P -066849- 00000 R431006895 …
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10, 38 1 SEE KITS --- --- --- --- --- --- --- 39 1 SEE KITS --- --- --- --- --- --- --- 40 1 R431006770 P -066209- 00000 R431006770 P -066209- 00000 R431002766 P -066209- 00000 R431006770 P -066209- 00000 41 1 SEE KITS --- --- --- --- --- --- --- 42 2 R431002505 P -049906- 00014 R431002505 P -049906- 00014 R431002505 P -049906- 00014 R431002505 P -049906- 00014 42A 1 R431002923 P -051622- 00003 R43100292…
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11, Aventics CONTROLAIR HE-2 Page 11 HE-2-X & HE-2-LX CONTROLAIR ® VALVE ASSEMBLY Latch Spring Omitted on H-2-X Models Port No. 3 Plugged A A Section A-A Partial Section B-B J Assemble w/ Loctite- TL-242 D C D C Section C-C Partial Section D-D Partial Section E-E
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12, Aventics CONTROLAIR HE-2 HE-2-FX CONTROLAIR ® VALVE ASSEMBLY A Assemble w/ Loctite TL242 D C Port No. 3 Plugged Partial Section 3-B E B Section A-A B Section C-C HE-2-FX Model Only Friction Brake Page12
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13, REPAIR KITS FOR HE-2 CONTROLAIR ® VALVE NEW PART NO. OLD PART NO. QUANTITY PER VALVE DESCRIPTION R431003895* P -055687-00000 1 MINOR GRADUATING VALVE PORTION - REPAIR KIT (Includes Items 34, 35, 36, 37, 38, 39, 41) See Note 1 R431004005 P -057136-00000 1 MAJOR GRADUATING VALVE PORTION - REPAIR KIT (Includes Items 2, 3, 18, 29 and Kit R431003892) R431003743 P -055474-00002 1 MINOR SIDE VALVE PORTION …
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14, MAJOR REPAIR AND MAINTENANCE ADJUSTMENTS MAJOR REPAIR AND MAINTENANCE INSTRUTION When it is determined that the CONTROLAIR ® Valve requires shop repairs (see page 2 for GENERAL MAINTENANCE AND REPAIR RECOMMENDTIONS) the following general instruc- tions are recommended: DIASSEMBLY, CLEANING, AND LUBRICATION Completely disassemble the CONTROLAIR ® Valve. Wash all metal parts in a non-flammable solvent. Rinse each part thor- oughly and blow dry with a low pressure air jet. Arrange the parts on a cle…
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15, TESTING VALVE After any repair or adjustment, the HE-2 CONTROLAIR ® Valve should be tested using procedures and test arrangements de- scribed in this section. Pressure control valves of this nature should be tested for following: 1. Function 2. Pressure Range 3. Leakage 4. Flow Capacity 5. Response 6. Mechanical Detent Some of the adjustments affecting these factors have been described in the ‘MAJOR REPAIRS MAINTENANCE AND AD- JUSTMENTS” …
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16, NOTES: 1. TASKMASTER timing volume, part number R434002899 (TM-005887-00225), can be used for the volumes indicated. 2. The supply air lines to the valves and delivery lines must be full size as shown. Line length must not exceed 3 ft. (1 meter) between the supply valve and port (2), or between ports (1), and (8), and the test volume. The piping connections must have zero leakage, and must not restrict the…
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17, Aventics CONTROLAIR HE-2 1. WARNING: FLUID MEDIA AVENTICS pneumatic devices are designed and tested for use with filtered, clean, dry, chemical free air at pressures and tem- peratures within the specified limits of the device. For use with media other than air or for human life support systems, AVEN- TICS must be consulted. Hydraulic cylinders are designed for operation with filtered, clean, petroleum based hydraulic fluid; operation using fire-resistant or other special types of fluids may require special packing…
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18, AVENTICS Corporation 1953 Mercer Road Lexington, KY 40511 www.aventics.com/us [email protected] AVENTICS Incorporated 3426 Mainway Drive Burlington, Ontario CANADA L7M 1A8 www.aventics.com/ca [email protected] SM-800.6511/May 2014 Subject to change. Printed in United States. AVENTICS Corporation. This document, as well as the data, specifications, and other information set forth in it, are the exclusive property of AVENTICS. It may not be reproduced or given to third parties without…
