Custom Crimp D105-T420 SERIES Operator's Manual

1, Custom Crimp D105-T420 SERIES D105-T420 SERIES Service Hose Crimpers Updated 07/2018 The D105-T420 Series hose crimper with the Micrometer Style Adjustment and 35 tons of crimping force has the capability to crimp hoses up to 3/4" 4SP. UNIQUE USER FRIENDLY T420 MICROMETER STYLE ADJUSTMENT • Easy to use and read. • Ideal for repetitive crimps. • Fully adjustable micrometer for a precise crimp. • Simple to calibrate and minimum maintenance. • Micrometer style adjustment permits crimping a wide var…

2, Custom Crimp D105-T420 SERIES D105-T420 SERIES Service Hose Crimpers 2 SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. • D105-T420 SERIES CRIMPERS CAN PRODUCE 35 TONS OF CRIMPING FORCE. • KEEP BOTH HANDS AWAY FROM PINCH POINTS. • CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS. • ALWAYS WEAR EYE PROTECTION. SAFETY PRECAUTIONS ! ! …

3, D105-T420 SERIES Service Hose Crimpers 3 SAFETY PRECAUTIONS-------------------------------------------------------------------------------------------------------------2 COMPONENT PARTS & TECHNICAL DATA--------------------------------------------------------------------------------------------------4 AVAILABLE D105 / D165 D-SERIES DRAWER ASSEMBLY / STAND---------------------------------------------------------------5 FEATURES-------------------------------…

4, Custom Crimp D105-T420 SERIES D105-T420 SERIES Service Hose Crimpers 4 COMPONENT PARTS & TECHNICAL DATA D160/D165 Pusher Standard D105 T420 Pressure Plate T420 Rubber Caged Die Series *Crimper capacity is estimated based on typical 1-piece fi tting. Actual results may vary depending on the fi tting and hose manufacturer. 13" 22" 22-½" 1HP/110V/Single Phase pump for fast crimps Small Footprint for minimum use of space Power Switch Electrical Enclosure Adjustable Retraction Stop Powerf…

5, Custom Crimp D105-T420 SERIES D105-T420 SERIES Service Hose Crimpers 5 D105/D165 D-SERIES DRAWER ASSEMBLY / STAND D-Series Drawer Assembly / Stand The crimper bolts directly on top of the mounting holes of the D-Series Drawer. D-Series Drawer Assembly / Stand is available for D105-T420 / D165-T420 Series Crimpers. D105-T420 Series Crimper Die storage drawer to keep frequently used die sets and your crimping accessories readily available. Base mounting holes allow the draw…

6, Custom Crimp D105-T420 SERIES D105-T420 SERIES Service Hose Crimpers 6 FEATURES Automatic stop switch shuts the pump off when the crimp cycle is complete. Built-in adjustable retraction stop limits ram retraction for quick repetitive crimps. An easily removable Coupling Stop makes repetitive crimps faster by not having to visually align the fi tting before each crimp. Easy calibration adjustment to increase or decrease crimp OD. T420 Micrometer “Micro-Crimp Adjuster” is fully adjustable to make precise and repea…

7, D105-T420 SERIES Service Hose Crimpers 7 INITIAL SET UP FOLLOW THESE STEPS BEFORE YOU USE THE CRIMPER FOR THE FIRST TIME. • Mount the crimper on a sturdy workbench in a well-lit area. Work- bench should be able to support the crimper and components weight. Note: The D105-T420 series crimper can be mounted on the D-Series Drawer/Stand and bolted onto the workbench. (See detailed instruc- tions included with D-Series drawer/stand). • The crimper should be mounted close enough to the edge of the work surface so that hose will not contact th…

8, D105-T420 SERIES Service Hose Crimpers 8 LUBRICATION PROCEDURE Photo # 1 Photo # 2 Photo # 3 Grease Point # 1 Apply a thin layer of CrimpX oil (supplied with the crimper), or a molybdenum disulfi de high pressure grease on the surface of the cone base. (as shown in photo # 1). Grease Point # 2 Before sliding the standard pressure plate (or the notched pressure plate) over the correct dies, apply a thin layer of CrimpX oil (supplied with the crimper), or a molybdenum disulfi de high press…

9, D105-T420 SERIES Service Hose Crimpers 9 Note: Follow the lubrication procedure prior to crimping procedure. CAUTION: Failure to lubricate the die set and T420 pressure plate could result in the die seizing in the cone base. Step 1: Make certain that the Cone Base is clean and lubricated prior to inserting the die set. Step 2: Select the Correct Die Set for the combination of hose and fi tting being crimped. Note: Consult your hose and fi tti…

10, Custom Crimp D105-T420 SERIES D105-T420 SERIES Service Hose Crimpers 10 Step 4: Place the Lubricated Die Set squarely in the cone base. Note: Make sure the split of the die cages is facing the operator. (as shown). Step 6: Place the Lubricated Standard Pressure Plate over the die set. Step 5: Align the fi tting in the die set according to the hose and fi tting manufacturer’s recommendation. Note: Compress the die set by hand to hold the hose and fi tting in place. CRIMPING WITH STANDARD T420 PRESSURE PLATE …

11, D105-T420 SERIES Service Hose Crimpers 11 Note: Make sure the pusher is positioned correctly as shown. Step 7: Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder. Note: Make sure slot in pusher goes over lip on pusher retaining ring. CAUTION: Damage to pusher and retaining ring can occur if misaligned. Rear View SlotSlot Front View Lip Lip Pusher Retaining Ring CRIMPING WITH STANDARD T420 PRESSURE PLATE …

12, D105-T420 SERIES Service Hose Crimpers 12 Step 8: Set the Micro-Crimp Adjuster to the setting recommended by the hose and fi tting manufacturer for the combination of hose and fi tting being crimped. NOTE: The T420 Micro-Crimp Adjuster is a direct reading micrometer. Add the setting on the micrometer to the closed diameter of the die set to obtain the fi nished crimp diameter. For example: With a 23mm die set and the Micro-Crimp Ad…

13, D105-T420 SERIES Service Hose Crimpers 13 Note: Follow the lubrication procedure prior to crimping procedure. CAUTION: Failure to lubricate the die set and pressure plate could result in the die seizing in the cone base. Step 1: Make certain that the Cone Base is clean and lubricated prior to inserting the die set. Step 2: Select the Correct Die Set for the combination of hose and fi tting being crimped. Note: Consult your hose and fi tting manufacturer for the correct die size for the combination of …

14, D105-T420 SERIES Service Hose Crimpers 14 Step 2: Place the Lubricated Die Set squarely in the cone base. Note: Make sure the split of the die cages is facing the operator. (as shown). Step 6: Place the Lubricated Notched Pressure Plate over the die set. Note: The notched pressure plate MUST be covering all 8 die fi ngers as shown. Step 5: Align the 90 degree fi tting in the die set according to the hose and fi tting manufac…

15, D105-T420 SERIES Service Hose Crimpers 15 Step 8: After placing the notched pressure plate covering all 8 die fi ngers as shown, slide the Pusher onto the pusher retaining ring on the hydraulic cylinder. Note: Make sure the slot in the pusher goes over the lip on the pusher retaining ring. Refer to page 11 for details if needed. CAUTION: Damage to the pusher and retaining ring can occur if they are misaligned. Note: Recheck that the notched pressure plate is covering all 8 die fi ngers. Step 7: CAUTION: DO NOT MISALIGN …

16, D105-T420 SERIES Service Hose Crimpers 16 Step 11: Check the fi nal crimp diameter with calipers to confi rm that it is within manufacturer’s specifi cations. Note: Always consult with your hose and fi tting manufacturer to obtain the must current crimp specifi cations. Step 9: Set the Micro-Crimp Adjuster to the setting recommended by the hose and fi tting manufacturer for the combination of hose and fi tting being crimped. NOTE: The T420 Micro-Crimp Adjuster is a direct reading micrometer.…

17, D105-T420 SERIES Service Hose Crimpers 17 CALIBRATION CHECK PROCEDURE THE CRIMPER IS CALIBRATED PRIOR TO SHIPMENT, BUT A CALIBRATION CHECK IS RECOMMENDED PRIOR TO USING THE CRIMPER FOR THE FIRST TIME. Note: Follow the lubrication procedure prior to calibration check. CAUTION: Failure to lubricate the die set and pressure plate could result in the die seizing in the cone base. Step 1: Make certain that the Cone Base is clean…

18, D105-T420 SERIES Service Hose Crimpers 18 Step 4: Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder. Note: Make sure slot in pusher goes over lip on pusher retaining ring. Refer to page 12 for details if needed. CAUTION: Damage to pusher and retaining ring can occur if misaligned. Step 5: Set the T420 Micro-Crimp Adjuster at “0”. Step 6: Depress and hold the Start/Stop switch, until the Die set is completely closed and oil pressure has built up in the hydraulic cylinder.…

19, D105-T420 SERIES Service Hose Crimpers 19 Step 7: If the above conditions are not met, the crimper requires recalibration, hold the micrometer barrel with a 5/16 inch open end wrench and rotate the stem either in or out with a 5/32 inch hex key wrench. Note: 1/4 turn of the screw will change crimp diameter approximately 0.008”. • Rotating the stem out of the barrel decreases the time required for the pump to sh…

20, D105-T420 SERIES Service Hose Crimpers 20 Install (2) 3/8-16 x 1" carriage bolts in front two holes (as shown in picture # 1). Use 3/8" plastic retaining washer to hold bolt into place. Slide the drawer slightly out to access two rear holes (as shown in picture # 2). Install (2) 3/8-16 x 1" carriage bolts in rear two holes (as shown in picture # 2). Use 3/8" plastic retaining washer to hold bolt into place. Place the D105/D165 base plate over the 4 screws as shown in picture # 3. Place 3/8" fl a…

21, D105-T420 SERIES Service Hose Crimpers 21 Pusher P/N:100825 CRIMPX Die Lubricant Oil: 4 oz bottle with dauber cap P/N:103886 INCLUDED ACCESSORIES Standard T420 Pressure Plate P/N:104651 Coupling Stop P/N:100954 Pneumatic Pendent Switch P/N:101349 T420 Micrometer P/N:103085 Vent Plug P/N:9847K13 Die Removal Magnet P/N:104679 …

22, D105-T420 SERIES Service Hose Crimpers 22 AVAILABLE ACCESSORIES Die Storage Shelf P/N:101431-Red T420 Rubber Die Cages See page 24 for more details CRIMPX Die Lubricant: Grease 4 oz can with brush P/N:104162 D-Series Drawer Assembly/Stand P/N:104650-Red Flexible 24" Work Lamp P/N:1668-02 CustomCrimp ® Notched Digital Caliper IN/MM P/N:CC-Caliper Notched T420 Pressure Plate P/N:104919 …

23, D105-T420 SERIES Service Hose Crimpers 23 PROBLEM: CRIMPER WILL NOT RUN AT ALL • The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped. • Check the wall outlet. The crimper comes from the factory wired for a 115 volt single phase circuit. Use of extension cords or outlets with inadequate power can damage the motor. Do not run the crimper from a portable power source. …

24, D105-T420 SERIES Service Hose Crimpers 24 COMPONENT PARTS BREAKDOWN T420 SERIES DIE PARTS (AI-102254) QTYDESCRIPTION PART NUMBERITEM 2CUSTOM CRIMP DIE CAGE102997-XX1 88 PC DIE FINGER SETVARIES WITH THE DIE SIZE2 CUSTOM CRIMP DIE CAGE HALF T420 SERIES PART NUMBER DESCRIPTION 102997-BLACK T420 CUSTOM CRIMP DIE CAGE HALF-BLACK 102997-BLUE T420 CUSTOM CRIMP DIE CAGE HALF-BLUE 102997-BROWN T420 CUSTOM CRIMP DIE CAGE HALF-BROWN 102997-GREEN T420 CUSTOM CRIMP DIE CAGE HALF-GREEN 102997-ORANGE T420 CUSTO…

25, Custom Crimp D105-T420 SERIES D105-T420 SERIES Service Hose Crimpers 25 COMPONENT PARTS BREAKDOWN 35 Ton Cylinder / Flange Assembly (103122) QTYDESCRIPTION PART NUMBERITEM 1 Cylinder Body 1025111 1Cylinder Piston1015152 1 030 Disogrin O-Ring 030D903 1Cylinder Piston Cap100689 4 8 1/4-20 X 5/8 SHCS 91251A539 5 1Cylinder Spring1012826 1 Spring Plug 1015167 1210 Disogrin O-Ring210D908 1 T-Seal TP0329 1Ram WiperSH959-2610 1 Cylinder Retaining Ring 10151411 15/16 Flat Washer90108A41512 1 5/16-18 x 1.50 HHCS 92865A58713 13 12 1 9 2 …

26, D105-T420 SERIES Service Hose Crimpers 26 COMPONENT PARTS BREAKDOWN 1 100898-01 Micrometer Arm 1 2 100898-02 Micrometer Base 1 3 100898-03 Micrometer Suspension Flange 1 4 91253A189 8-32 x 1/4 HSFHS 4 D105 Micrometer Mount Assembly (101788) Item Part Number Description Qty 3 1 2 4 4 …

27, Custom Crimp D105-T420 SERIES D105-T420 SERIES Service Hose Crimpers 27 CustomCrimp® “No-Nonsense” Warranty Statement All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material. Any CustomCrimp® Product proven to be defective in workmanship or material will be repai…

28, 28 CustomCrimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East Valparaiso, IN 46383 Ph: (219) 462-6128 Fax: (219) 464-2773 www.customcrimp.com See the complete line of CustomCrimp ® Crimpers and Accessories at: (219) 462-6128CustomCrimp ® www.customcrimp.com CONTACT US CUSTOMCRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. Products and services to support industry wide hose assembly needs. D105-T420 SERIES Service Hose Crimpers …