Weil-McLain GOLD CGS 550-110-260/0508 Operation & User’s Manual

Operation & User’s Manual for Weil-McLain GOLD CGS 550-110-260/0508 Boiler (64 pages)

Specifications:

184/184336-gold_cgs_5501102600508.pdf file (21 Feb 2024)
  • Manufacturer: Weil-McLain
  • Category of Device: Boiler
  • Document: GOLD CGS 550-110-260/0508, File Type: PDF Operation & User’s Manual
  • Updated: 21-02-2024
  • Count of Pages: 64
Download GOLD CGS 550-110-260/0508 Manual (64 pages)

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Data: UPD 21st February 2024

Weil-McLain GOLD CGS 550-110-260/0508 Boiler PDF Operation & User’s Manual (Updated: Wednesday 21st of February 2024 11:24:02 AM)

Rating: 4.3 (rated by 72 users)

Compatible devices: SERIES 7 PFG, Gold GV 1 series, GOLD CGa, CG Series 11, EG, P-SGO, SVF Series 1, ECO 110.

Recommended Documentation:

Text Version of Weil-McLain GOLD CGS 550-110-260/0508 Manual (Summary of Contents)

(Ocr-Read of the Weil-McLain GOLD CGS 550-110-260/0508 Document (Main Content), UPD: 21 February 2024)
  • 60, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 60 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Replacement parts — trim12e Figure 29 Trim assembly Item number Description Manufacturer Manufacturer’s part number Weil-McLain part number 1 Pressure relief valve, ASME, 30 PSIG, ¾" male inlet Pressure relief valve, ASME, 30 PSIG, ¾" female inle…

  • 25, Part number 550-110-260/0508 25 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Gas piping5 26020 Manual main shutoff gas valve (when required) Ground joint union (when required) Nipple Tee Cap Table 4 Pipe capacity for 0.60 specifi c gravity natural gas Natural Gas: 1. Refer to Table 4 for pipe length and diameter. Base on rated boiler in…

  • 7, Part number 550-110-260/0508 7 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Prepare boiler location — clearances1b Figure 2 Required MINIMUM clearances Figure 1 Recommended SERVICE clearances (see WARNING below) Recommended SERVICE clearances (Fig. 1) 1. Provide clearances for cleaning and servicing the boiler and for acces…

  • 46, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 46 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Troubleshooting — control module (continued)11c Figure 25 Control module connections …

  • 36, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 36 GOLD CGs Gas-Fired Water Boiler — Boiler Manual 9c Operating instructions CGs-3 to CGi-6 • Spark pilot • Natural or propane gas • Gas valve: White-Rodgers 36C …

  • 61, Part number 550-110-260/0508 61 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Replacement parts — controls12f Figure 30 Gas control assembly Item number Description Manufacturer Manufacturer’s part number Weil-McLain part number Natural gas components 1 Gas valve, ½" x ½", CGs-3 through CGs-6 Honeywell VR8204A2001 511-044-3…

  • 44, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 44 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Troubleshooting — air pressure switch11b Air pressure switch Make sure boiler water temperature is 100 °F or cooler before starting procedure to obtain appropriate readings. Check pressure switch setting 1. See Figure 24 and Table 6. 2. Rem…

  • 6, Part number 550-110-260/0508 6 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Prepare boiler location — codes & checklist 1a Installations must follow these codes: • Local, state, provincial, and national codes, laws, regulations and ordinances. • National Fuel Gas Code, ANSI Z223.1–latest edition. • Standard for C…

  • 23, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 23 GOLD CGs Gas-Fired Water Boiler — Boiler Manual 3 System or zone circulator 7 System temperature valves (see instructions to the left for adjusting valves) 8 Blend temperature gauge 9 Relief valve 10 Automatic air vent (with diaphragm-type expan- sion tank), or connect to tank fi tting (closed-type ex…

  • 14, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 14 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Water piping — general information 3a Table 3 Water pipe size (based on 20°F rise) General piping information If installation is to comply with ASME or Canadian requirements, an ad- ditional high temperature limit is needed. Install control in supply piping between boil…

  • 35, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 35 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Operating instructions CGs-3 to CGs-6 • Spark pilot • Natural or propane gas • Gas valve: White-Rodgers 36E 9c …

  • 28, Part number 550-110-260/0508 28 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Start-up — operate boiler7b Inspect system water piping After fi lling the boiler and system with water, inspect all piping throughout the system for leaks. If found, repair immediately. Repeat this inspection after the boiler has been started and the system has heated u…

  • 37, Part number 550-110-260/0508 37 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Table 5 Service and maintenance schedules Service and maintenance — schedule 10a Service technician (see following pages for instructions) Owner maintenance (see CGs User’s Information Manual for instructions) A NNNUAL START - UP Insp…

  • 51, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 51 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Troubleshooting — control module lights (cont.)11d • ▲TURN OFF POWER▲ to boiler at service switch or breaker. • Remove air inlet box cover (see Figure 27, page 56 for location). • Verify inlet gas pressure at gas valve: Natural gas — 5.0" w.c. min/14.0"…

  • 47, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 47 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Troubleshooting — control module lights11d CHART 1 — Troubleshooting POWER light status Electrical shock hazard — Wherever you see ▲TURN OFF POWER ▲, follow the instructions. Failure to follow instructions could result in severe personal inj…

  • 42, Part number 550-110-260/0508 42 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Service & maint. — annual start-up10b ❏ Review with owner 1. Review the User’s Information Manual with the owner. 2. Emphasize the need to perform the maintenance schedule specified in the User’s Information Manual (and in this manual as well). 3. Remind the…

  • 41, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 41 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Safety relief valves should be reinspected AT LEAST ONCE EVERY THREE YEARS , by a licensed plumbing contractor or authorized inspection agency, to ensure that the product has not been affected by corrosive water conditions and to ensure that the valve and dis…

  • 50, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 50 GOLD CGs Gas-Fired Water Boiler — Boiler Manual 11d Troubleshooting — control module lights (cont.) • Turn off power to the boiler at service switch or breaker. • Wait at least 45 seconds. • Turn on power to boiler. • Restart boiler, following Operating instructions in this manual (page 34, 35 or 36…

  • 49, Part number 550-110-260/0508 49 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Troubleshooting — control module lights (cont.)11d CHART 3 — PRESS SWITCH & POWER lights flashing Electrical shock hazard — Wherever you see TURN OFF POWER , follow the instructions. Failure to follow instructions could result in seve…

  • 11, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 11 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Figure 3 Sizing air openings for CGs installations ✷ …

  • 64, Weil-McLain GOLD CGS 550-110-260/0508 64 Part Number 550-110-260/0508 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Handling ceramic fi ber and fi berglass materials REMOVAL OF COMBUSTION CHAMBER LINING OR BASE PANELS The combustion chamber lining or base insulation panels in this prod- uct contain ceramic fi ber materials. Ceramic fibers …

  • 55, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 55 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Replacement parts — section assembly12b Item number Description Weil-McLain part number 1 End section, left hand, 51124 311-103-830 2 End section, right hand 51128 311-103-821 3 Intermediate section, 51125 311-103-818 not shown Replacement sect…

  • 16, Part number 550-110-260/0508 16 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Water piping — multiple zones3c Piping multiple zones Follow instructions on pages 14 and 15 to install near- boiler or single-zone piping. (Also refer to Piping for radiant heating systems or converted gravity sys- tems , below, if applicable.) See Figure 6 or Figure …

  • 22, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 22 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Failure to prevent low return water temperature to the boiler could cause corrosion of the boiler sections or burners, resulting in severe personal injury, death or substantial property damage. Radiant heating system piping should inclu…

  • 48, Part number 550-110-260/0508 48 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Troubleshooting — control module lights11d Electrical shock hazard — Wherever you see TURN OFF POWER , follow the instructions. Failure to follow instructions could result in severe personal injury, death or substantial property damage. CHART 2 — TSTAT CIRC & POWE…

  • 17, Weil-McLain GOLD CGS 550-110-260/0508 Part number 550-110-260/0508 17 GOLD CGs Gas-Fired Water Boiler — Boiler Manual Figure 6 Zoning with circulators — return water 130°F or higher. Figure 7 Zoning with zone valves — return water 130°F or higher. 1 Boiler isolation (balancing) valves 2 Flow/check valve 3 System or zone circulator 5 Zone valve 6 Drain valve 9 Relief valve…

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