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1, VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC WWW.VULCANHART.COM INSTALLATION & OPERATION MANUAL For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit our website at www.vulcanhart.com F-35428 (2-06) ELECTRIC COUNTER CONVECTION STEAMERS 3600 NORTH POINT BLVD. BALTIMORE, MD 21222 MODELS C24EA3 ML – 136037 208/240V 8.5KW PRO ML – 136043 208/240V 8.5KW BASIC ML – 136044 480V 9.25KW PRO ML – 136045 480V …
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2, — 2 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL THIS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. WARNING IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERV…
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3, — 3 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY....................................................................................................... 2 INTRODUCTION .................................................................................................................................... 5 GENERAL .............................................................…
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4, — 4 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS TABLE OF CONTENTS (CONTINUED) START UP (PROFESSIONAL MODEL) ........................................................................................11 OPERATION .............................................................................................................................12 Main Power Switch Light (Professional model) .......................................................…
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5, — 5 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS INTRODUCTION GENERAL Vulcan convection steamers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in many years of satisfactory performance. It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided. The C24EA3 and C24EA5 convection steamers are single compartment, electric, pressureless steam cookers with an internal electric steam gene…
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6, — 6 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS LOCATION Allow space for plumbing and electrical connections. Minimum clearance is 6" (15.2 cm) on the back for proper air circulation. Allow adequate access for operating and servicing the steamer (36" at the front of the steamer, 15" (38 cm) above the steamer and 18" (45.7 cm) on right side of steamer). LEVELING FEET This steamer is shipped with four 2" leveling feet. Optional 4" …
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7, Vulcan-Hart ML 136037 — 7 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS ELECTRICAL CONNECTION WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES. The wiring diagram is located on the right side panel as you face the steamer. This steamer is hard wired. Total Volts Hz Ph KW Per Phase Rated Amps Circuit Fuse 90°C KW 3-Phase Amps Per Line…
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8, — 8 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS PLUMBING CONNECTIONS WARNING: PLUMBING CONNECTIONS MUST COMPLY WITH APPLICABLE SANITARY, SAFETY AND PLUMBING CODES. Water Requirements Proper water quality can improve the taste of the food prepared in the steamer, reduce liming in the steam generator and extend equipment life. Water conditions vary from one location to another. Ask your municipal water sup…
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9, — 9 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS Figure 2 VENT HOOD Local codes may require the steamer to be located under an exhaust hood. Information on the construction and installation of ventilating hoods may be obtained from Vapor Removal from Cooking Equipment, NFPA standard No. 96 (latest edition).
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10, — 10 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS OPERATION Cooking Light (Professional model only) The cooking light indicates that the steamer is in the cooking cycle. Timer Set the cooking time (0 to 60 minutes). Steam cooking will begin when the door is closed. The cooking cycle will be interrupted if the door is open during the cooking cycle; resume cooking by closing the door. When done, a buzzer sounds and steam stops being supplied to the cooking chamber. Turn the timer OFF t…
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11, — 11 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS 8. Close compartment door and let cooking cycle finish. When timer returns to 0, the buzzer will sound, signaling the end of the cooking cycle. To silence the buzzer, turn the timer dial to OFF. 9. To shut down the steamer, pull the handle to turn off and drain. Leave the compartment doors slightly open to allow the inside to dry out. OPERATION Drain Handle Push the handle in to turn the steamer on. Pull the handle out to turn off and drain the steamer. Tim…
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12, Vulcan-Hart ML 136037 — 12 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS 7. Open the compartment door and observe that steam supply to the compartment stops and that the cooking light is OFF. 8. Close compartment door and let cooking cycle finish. When timer returns to 0, the buzzer will sound, signaling the end of the cooking cycle. To silence the buzzer, turn the timer dial to OFF. 9. To shut down the steamer, turn off the power switch. Leave the compartment do…
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13, Vulcan-Hart ML 136037 — 13 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS CLEANING WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES BEFORE CLEANING. COOKING COMPARTMENT DRAIN Keep compartment drain running freely. Inspect compartment drains daily for blockage. Remove any particles or debris from the perforated strainer daily (or more often if needed). After cooking greasy foods or seafood, close the doors and operate each compartment for 25 to 30 minutes to flush any residual grease and oils down the…
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14, Vulcan-Hart ML 136037 — 14 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS Avoid rubbing with steel pads, wire brushes or scrapers that can leave iron deposits on stainless steel. Instead, use plastic scouring pads or soft cloths. For stubborn stains, use products such as Cameo, Talc or Zud First Impression. Always rub parallel to the polish lines or with the grain. Hard water will leave deposits that promote rust on stainless steel. Treated water from softeners or certain…
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15, — 15 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS MAINTENANCE Items Required (not provided) • Deliming material • Funnel • Plastic or rubber gloves • Safety goggles or face shield • Measuring cup • 1-gallon container for mixing deliming solution • Petrol-Gel Lubricant or equivalent food- grade grease for coating deliming port threads Note: Deliming solution may cause the surface of aluminum measuring tools to tarnish or etch. Professional Unit (Automatic Drain) Note…
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16, — 16 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS 5. Pour deliming solution into the steam generator slowly to avoid spillage. 6. Remove funnel from delime port then rinse port with clean water. 7. Lightly coat delime port threads with Petrol- Gel then install delime port cap. Cap must be installed and tightened securely at all times. 8. Turn power switch ON. 9. When ready light comes on, turn cooking timer on for 3 minutes to delime the steam tubes and nozzles. 10. After 40 minutes, turn power switch OFF and allow steam generator…
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17, — 17 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS DOOR GASKET If the door gasket is leaking due to a nick or cut, it must be replaced. Damage to the gasket sealing surface will cause steam leakage. DRAINING THE BOILER Drain the boiler at the end of each day to flush out minerals and minimize scale build-up. The generator drains automatically for approximately 15 minutes after the power switch is turned OFF on the Professional model, or the drain …
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18, — 18 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS COOKING HINTS than 15 minutes of cooking time. When a cover is used, approximately one-third additional cooking time is necessary. Cooking time for frozen foods depends on the amount of defrosting required. If time permits, allow frozen foods to partially thaw overnight in a refrigerator. This will reduce their cooking time. Acceptable Pan Sizes The steamer accommodates combinations of full, half and one-third size pans, solid or perforated.…
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19, Vulcan-Hart ML 136037 — 19 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS PRODUCTS TO BE COOKED IN SOLID PANS PRODUCT TIME (MINUTES) WEIGHT PER PAN Eggs, Scrambled 9 - 12 8 Doz. Rice, Long Grain (Cover with 4 cups water/lb.) 23 - 25 2 Lb. Pasta (Place perforated pan inside solid pan, cover with cold water) Spaghetti – Regular/Vermicelli 10 - 15 Macaroni - Shells/Elbows 13 - 18 Noodles - 1/2" Wide 10 - 15 Lasagna Noodles 13 - 18 Frozen Casseroles, Lasagna 33 - 35 Full Pan Meat Loaf, 3-5 Lb. Each 38 -…
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20, — 20 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS PRODUCTS TO BE COOKED IN PERFORATED PANS PRODUCT TIME (MINUTES) WEIGHT PER PAN SEAFOOD Clams Frozen 9 - 12 3 Doz. Fresh, Cherrystone 4 - 6 3 Doz. King Crab, Frozen Claws 3 - 4 2 1/2 Lb. Legs 3 - 6 4 1/2 Lb. Lobster Tail, Frozen 5 - 6 10 Lb. Lobster, Live, 10" - 12" 4 - 5 4 Per Pan Salmon Fillets, Frozen, 8 ounce each 4 - 5 7 1/2 Lb. Scallops, Fresh 3 - 4 3 Lb. Scrod Fillets, Fresh 3 - 5 4 Lb. EGGS Hard Cooked 14 - 15…
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21, Vulcan-Hart ML 136037 — 21 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS PRODUCT TIME (MINUTES) WEIGHT PER PAN VEGETABLES (Cont’d.) Broccoli Spears, Frozen 6 - 8 4 Lb. Spears, Fresh 4 - 6 5 Lb. Flowerettes, Frozen 4 - 6 5 Lb. Cabbage, Fresh, 1/6 Cut 6 - 8 5 Lb. Carrots Baby Whole, Frozen 6 - 8 7 Lb. Crinkle Cut, Frozen 7 - 8 4 Lb. Sliced, Fresh 9 - 11 9 Lb. Cauliflower, Flowerettes Frozen 4 - 6 4 Lb. Fresh 7 - 8 5 Lb. Celery, 1" Diagonal Cut 5 - 7 5 Lb. Corn Yellow Whole Kernel, Frozen 3 - 5 5…
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22, — 22 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS SYMPTOMS Steamer not steaming Steamer not heating/ steaming properly Door leaks Water accumulates in compartment Water not being supplied to steamer POSSIBLE CAUSES No main power source Power switch in OFF position (Professional) Handle out (OFF) position (Basic) Water not being supplied to steamer Excessive lime build up in the steamer Damaged door gasket Imp…
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23, — 23 — C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS SERVICE AND PARTS INFORMATION To obtain service and parts information concerning this steamer, contact the Vulcan-Hart Service Agency in your area (refer to listing supplied with the steamer), or contact the Vulcan-Hart Service Department at the address or phone number shown on the front cover of this manual. Parts and service are also available at www.vulcanhart.com.
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