Payne PY3G Owner's Manual

Owner's Manual for Payne PY3G Air Conditioner, Furnace (10 pages)

Specifications:

387/387772-py3g.pdf file (03 Jan 2024)
  • Manufacturer: Payne
  • Category of Device: Air Conditioner, Furnace
  • Document: PY3G, File Type: PDF Owner's Manual
  • Updated: 03-01-2024
  • Count of Pages: 10
Download PY3G Manual (10 pages)

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Data: UPD 3rd January 2024

Payne PY3G Air Conditioner, Furnace PDF Owner's Manual (Updated: Wednesday 3rd of January 2024 12:05:05 PM)

Rating: 4.1 (rated by 47 users)

Compatible devices: PG95XAT42060, PY4G B Series, CONDENSING GAS FURNACE, C Series, PA3Z, PA5G, INDUCED COMBUSTION GAS FURNACE, PG9YAA.

Recommended Documentation:

Text Version of Payne PY3G Air Conditioner, Furnace Manual

(Ocr-Read Summary of Contents, Document's Main Page, UPD: 03 January 2024)
  • Page 1:

    1

    PY3G

    Owner’s Manual

    13 SEER

    SINGLE PACKAGED AIR CONDITIONER AND

    GAS FURNACE SYSTEM

    WITH R---410A REFRIGERANT

    SIZES 024---060

    A06079

    Fig. 1 -- Unit PY3G

    NOTE TO EQUIPMENT OWNER:

    For your convenience, please record the model and serial numbers of your new equipment in the spaces

    provided. This information, along with the installation data and dealer contact information, will be helpful

    should your system require maintenance or service.

    UNIT INFORMATION

    Model # _____________________________________

    Serial # ______________________________________

    ACCESSORIES (List type and model #)

    _____________________________________________

    _____________________________________________

    _____________________________________________

    INSTALLATION INFORMATION

    Date Installed ________________________________

    DEALERSHIP CONTACT INFORMATION

    Company Name_______________________________

    Address______________________________________

    _____________________________________________

    Phone Number _______________________________

    Technician Name _____________________________

    _____________________________________________

    NOTE TO INSTALLER:

    This manual must be left with the equipment owner.

  • Page 2:

    2

    SAFETY CONSIDERATIONS

    Improper installation, adjustment, alteration, service maintenance,

    or use can cause explosion, fire, electrical shock, or other

    conditions which may cause death, personal injury, or property

    damage. Consult a qualified installer, service agency, or your

    distributor or branch for information or assistance. The qualified

    installer or agency must use factory--authorized kits or accessories

    when modifying this product. Refer to the individual instructions

    packaged with the kits or accessories when installing.

    Follow all safety codes. Wear safety glasses, protective clothing,

    and work gloves. Have a fire extinguisher available. Read these

    instructions thoroughly and follow all warnings or cautions

    included in literature and attached to the unit. consult local

    building codes, the current editions of the National Fuel Gas

    Code (NFGC) NFPA 54/ANSI Z223.1, and the National

    Electrical Code (NEC) NFPA 70.

    In Canada refer to the current editions of the National Standards

    of Canada CAN/CSA--B149.1 and .2 Natural Gas and Propane

    Installation codes, and Canadian Electrical Code CSA C22.1

    Recognize safety information. This is the safety--alert symbol

    .

    When you see this symbol on the unit and in instructions or

    manuals, be alert to the potential for personal injury. Understand

    these signal words: DANGER, WARNING, and CAUTION.

    These words are used with the safety--alert symbol. DANGER

    identifies the most serious hazards which will result in severe per-

    sonal injury or death. WARNING signifies hazards which could

    result in personal injury or death. CAUTION is used to identify

    unsafe practices which may result in minor personal injury or

    product and property damage. NOTE is used to highlight sugges-

    tions which will result in enhanced installation, reliability, or op-

    eration.

    Note: Installer: This manualshould be leftwiththe equipmentuser.

    FIRE,EXPLOSION,ELECTRICAL SHOCKHAZARD

    Failure to follow this warning could result in personal injury,

    death or property damage.

    Installation and servicing of this equipment can be hazardous

    due to mechanical and electrical components. Only trained

    and qualified personnel should install, repair, or service this

    equipment.

    !

    WARNING

    FIRE, EXPLOSION HAZARD

    Failure to follow this warning could result in personal injury,

    death, and/or property damage.

    Do not store or use combustible materials, gasoline, or other

    flammable vapors and liquids in the vicinity of this or any

    other appliance.

    !

    WARNING

    FIRE,EXPLOSION,ELECTRICAL SHOCKHAZARD

    Failure to follow this warning could result in personal injury,

    death or property damage.

    Do not use this unit if any part has been under water.

    Immediately call a qualified service technician to inspect the

    unit and to replace any part of the control system which has

    been under water.

    !

    WARNING

    FIRE AND EXPLOSION HAZARD

    Failure to follow this warning could result in personal injury,

    death, and/or property damage.

    What to do if you smell gas:

    1. Do not try to light any appliance.

    2. Do not touch any electrical switch; do not useany phone in

    your building.

    3. Leave the building immediately.

    4. Immediately call your gas supplier from a nearby phone.

    Follow the gas supplier’s instructions.

    5. If you cannot reach your gas supplier, call the fire

    department.

    !

    WARNING

    ELECTRICAL SHOCK HAZARD

    Failure to follow this warning could result in personal injury

    and/or death.

    Before performing recommended maintenance, be sure the

    main power switch to unit is turned off and lock--out tag is

    installed.

    !

    WARNING

    FIRE,EXPLOSION,ELECTRICAL SHOCKHAZARD

    Failure to follow this warning could result in personal injury,

    death and/or property damage.

    1. Do not turn off the electrical power to unit without first

    turning off the gas supply.

    2. Before attempting to start the gas heating section,

    familiarize yourself with all the procedures that must be

    followed.

    !

    WARNING

    FIRE, EXPLOSION HAZARD

    Failure to follow this warning could result in personal injury,

    death, and/or property damage.

    Do not attempt to light by hand.

    !

    WARNING

    CUT HAZARD

    Failure to follow this caution may result in personal injury.

    When removing access panels or performing maintenance

    functions insideyour unit, be aware of sharp sheetmetal parts

    and screws. Although special care is taken to reduce sharp

    edges to a minimum, be extremely careful when handling

    parts or reaching into the unit.

    !

    CAUTION

  • Page 3:

    3

    UNIT INTRODUCTION

    This PY3G unit is a small packaged gasheat/electric cooling system

    that can utilize the comfort of gas heating packaged along with effi-

    cient electric air conditioning. This unit uses R--410A, the ozone

    friendly refrigerant for cooling.

    Starting or Shutting Off Unit

    Note:Your combination heating/cooling unit is equipped with an

    automatic direct spark ignition and power combustion blower.

    To start unit gas heat:

    Refer to Fig. 2 for location of unit front access panel. Refer to Fig.

    3 for location of gas valve. Refer to Fig. 4 while proceeding with the

    following steps.

    1. Setthetemperatureselectoron roomthermostatto thelowest

    temperature setting and set system switch to HEAT.

    2. Close the external manual gas shutoff valve.

    3. Turn off the electrical supply to the unit.

    4. Remove the front access panel with a 5/16--in. nut driver.

    5. Movetheselectorswitch on theinternalgasvalveto theOFF

    position and wait 5 minutes.

    6. Move the selectorswitch on the internal gasvalve to the ON

    position.

    7. Replace the front access panel.

    8. Turn on the electrical supply to unit.

    9. Open the external manual gas shutoff valve.

    10. Set the temperature selector on room thermostat slightly

    above room temperature to start unit. The induced--draft

    combustion air fan will start. Main gas valve will open and

    main burners should ignite within 5 seconds. If the burner

    does not light within 5 seconds, the ignition module willgo

    into a Retry Mode after a period of approximately 22

    seconds (following the 5--second ignition period). If the

    burners do not light within 15 minutes of the initial call for

    heat, there is a lockout.

    11. Set the temperature selector on room thermostat to desired

    setting.

    ACCESS PANEL

    FILTER ACCESS

    PANEL*

    *For accessory filter rack.

    A05121

    Fig. 2 -- Accessory Filter Rack Access Panel

    FIRE AND EXPLOSION HAZARD

    Failure to follow this warning could result in personal injury,

    death, and/or property damage.

    1. If the main burners fail to light, or the blower fails to start,

    shutdown gasheating sectionand call your dealer forservice.

    2. Never attempt to manually light the main burners on unit

    with a match, lighter, or any other flame. If the electric

    sparking device fails to light the main burners, refer to the

    following shutdown procedures,thencall yourdealer assoon

    as possible.

    !

    WARNING

    To shut off unit gas heat:

    FIRE, EXPLOSION, ELECTRICAL SHOCK

    HAZARD

    Failure to follow this warning could result in personal injury,

    death, and/or property damage.

    Do not turn off the electrical power to unit without first

    turning off the gas supply.

    !

    WARNING

    Note:If the unit is being shut down because of a malfunction, call

    your dealer as soon as possible.

    Should overheating occur or thegas supply fail to shut off, shut off

    the external manualgasvalve to theunitbefore shutting off theelec-

    trical supply. Do not use this unit if any part has been under water.

    Immediately call a qualified service technician to inspect the unit

    and to replace any part of the control system and any gas control

    which has been under water.

    Refer to Fig. 5 while proceeding with the following steps.

    1. Set the temperature selector on room thermostat to lowest

    temperature setting and set system SWITCH to OFF.

    2. Close the external manual shutoff valve.

    3. Turn off the electrical power supply to the unit.

    4. Remove the front access panel.

    5. Movetheselectorswitchontheinternalgasvalveto theOFF

    position.

    6. Replace the front access panel.

    To start unit electric cooling:

    Refer to Fig. 6 while proceeding with the following steps.

    1. Set the temperature selector on room thermostat to highest

    temperature setting and set system SWITCH to OFF.

    2. Close the external manual shutoff valve.

    3. Turn off the electrical power supply to the unit.

    4. Remove the front access panel.

    5. Movetheselectorswitch on theinternalgasvalveto theOFF

    position.

    6. Replace the front access panel

    7. Restore electrical power to the unit and set system switch to

    COOL.

    8. Set the temperature selector on room thermostat slightly be-

    low the room temperature to start unit.

    To shut off unit electric cooling:

    Refer to Fig. 7 while proceeding with the following steps.

    1. Set the temperature selector on room thermostat to highest

    temperature setting and set system SWITCH to OFF.

    2. Close the external manual shutoff valve.

    3. Turn off the electrical power supply to the unit.

  • Page 4:

    4

    OPERATING YOUR UNIT

    The operation of your unit is controlled by the indoor temperature

    control (thermostat). You simply adjust the thermostat and it main-

    tainstheindoortemperatureatthelevelyouselect.Mostthermostats

    of heating and cooling systems have 3 controls: a temperaturecon-

    trol selector,a FAN control, and a SYSTEM or MODE control.Re-

    fer to your thermostat owner’s manual for more information.

    To better protect your investment and to eliminate unnecessary ser-

    vice calls, familiarize yourself with the following facts:

    Cooling Mode

    With the SYSTEM controlsetto COOL, your unit will run in cool-

    ing mode until the indoor temperature is lowered to the level you

    have selected. On extremely hot days, your unit will run for longer

    periods at a time and have shorter “off” periods than on moderate

    days.

    Gas Heat Mode

    With the SYSTEM or MODE control of your indoor thermostat set

    toHEAT, your unitwillrunin heatingmode until roomtemperature

    is raised to the level you have selected. On cold days and nights,

    your system will typically run for longer periods of time and have

    shorter “off” periods than on moderate days.

    MAINTENANCE AND SERVICE

    This section discusses maintenance that should be performed on

    your system.Most maintenanceshould be performed by your deal-

    er. You, as the owner, may wish to handle some minor maintenance

    for your new unit.

    Routine Maintenance

    All routine maintenance should be handled by skilled, experienced

    personnel. Your dealer can help you establish a standardprocedure.

    For your safety, keepthe unitareaclearand freeof combustiblema-

    terials, gasoline, and other flammable liquids and vapors.

    To assureproper functioning of theunit,flow of condenser airmust

    not be obstructed from reaching the unit. Clearance from the top of

    the unit is 48 in. (1219 mm). Clearance of at least 36 in. (914 mm)

    is required on sides except the power entry side (42 in. [1067 mm]

    clearance) and the duct side (12 in. [305 mm] minimum clearance).

    Also, ensure that the return--air duct connection (s) is physically

    sound, is sealed to the furnace casing, and terminates outside the

    space containing the furnace.

    Maintenance and Care for the Equipment Owner

    Before performing equipment maintenance yourself, please care-

    fully consider the following:

    FIRE, EXPLOSION, ELECTRICAL SHOCK AND

    CUT HAZARD

    Failure to follow this warning could result in personal injury,

    death or property damage.

    1. Turn off gas supply first, then all electrical power to your

    unit and install lock--out tag before servicing or perform-

    ing maintenance.

    2. When removing access panels or performing maintenance

    functions inside your unit, be aware of sharp sheet metal

    parts and screws. Although special care is taken to reduce

    sharp edges to a minimum, be extremely careful when

    handling parts or reaching into the unit. Wear safety

    glasses, gloves, and appropriate protective clothing.

    !

    WARNING

    Air Filters

    The air filter(s) should be checked every 3 or 4 weeks and changed

    or cleaned whenever it becomes dirty. Dirty filters produce exces-

    sive stress on theblower motor and can cause the motor to overheat

    and shut down.

    This unit must have air filters in place before it can be operated.

    These filters can be located in one of at least two places. In many ap-

    plications, the installer will provide return air filter grilles mounted

    on the wall or ceiling of the conditioned structure. In the instanceof

    filter grilles, the filters can simply be removed from the grille and re-

    placed.

    The other typical application is an accessory filter rack installed in-

    side the unit itself. The following information is given to assist in

    changing filters used in these internal filter racks.

    Table 1 indicates the correct indoor filter size for your unit. Refer

    to Fig. 2 to access filters installed in the accessory filterrack. If using

    an Accessory Filter Rack, refer to the Installation Instructions pro-

    vided with it for correct filter sizes and quantities.

    Table 1—Indoor Air Filter Data

    Unit Size Filter Size

    PY3G024---030 20x24x1 (508x610x25 mm)

    PY3G036 24x30x1 (610x762x25 mm)

    PY3G042---PY3G060 24x36x1 (610x914x25 mm)

    Burners

    Flue

    Hood

    Gas Valve

    A09588

    Fig. 3 -- Gas Heating/Electric Cooling Unit with Access Panel

    Removed

    To replace or inspect filters in accessory filter rack (See Fig. 2):

    1. Remove the filter access panel using a 5/16--in. nut driver.

    2. Removethefilter(s) by pulling itout of theunit.If thefilter(s)

    is dirty, clean or replace with a new one.

    When installing the new filter(s), note thedirection ofthe airflow ar-

    rows on the filter frame.

    If you have difficulty locating your air filter(s) or have questions

    concerning proper filter maintenance, contact your dealer for in-

    structions. When replacing filters, always use the same size and type

    of filter that was supplied originally by the installer.

    UNIT OPERATION HAZARD

    Failure to follow this caution may result in property damage.

    Never operate your unit without filters in place. An

    accumulation of dust and lint on internal parts of your unitcan

    cause loss of efficiency and blower motor and/or compressor

    damage.

    !

    CAUTION

  • Page 5:

    5

    Fans and Fan

    Motors

    Periodically check the condition of fan wheels and housingsandfan

    motor shaft bearings. Contact your dealer for the required annual

    maintenance.

    Heat

    Exchanger

    To ensure dependable and efficient heating operation, the heat ex-

    changer should be checked by a qualified maintenance person be-

    fore each heating season, and cleaned when necessary. This check-

    out should not be attempted by anyone not having the required

    expertiseandequipment to properly do the job.Contact your dealer

    for the required periodic maintenance.

    Indoor and Outdoor

    Coils

    Cleaning of the coils should only be done by qualified service per-

    sonnel. Contact your dealer for the required annual maintenance.

    Condensate

    Drain

    The drain pan and condensate drain line should be checked and

    cleaned at the same time the cooling coilsare checkedby yourdeal-

    er.

    Compressor

    Allcompressorsarefactory shippedwithanormalchargeof thecor-

    rect type of refrigeration grade oil. A compressor should rarely re-

    quire additional oil.

    Condenser (Outdoor)

    Fan

    PERSONAL INJURY AND UNIT DAMAGE HAZARD

    Failure to follow this warning could result in personal injury,

    death or property damage.

    Do not insert sticks, screwdrivers, or any other objects into

    revolving fan blades.

    !

    WARNING

    The fan must be kept free of all obstructions to ensure proper cool-

    ing. Contact your dealer for any required service.

    Electrical Controls and W

    iring

    Electricalcontrolsaredifficultto checkwithoutproperinstrumenta-

    tion. If there are any discrepancies in the operating cycle, contact

    your local dealer and request service.

    Refrigerant

    Circuit

    Therefrigerantcircuitisdifficulttocheckforleakswithouttheprop-

    erequipment. Ifinadequate cooling is suspected, contact your local

    dealer for service.

    EXPLOSION AND ENVIRONMENTAL HAZARD

    Failure to follow this warning could result in personal injury,

    death or property damage.

    System under pressure. Relieve pressure and recover all

    refrigerant before system repair or final unit disposal. Use all

    service ports and open all flow--control devices, including

    solenoid valves.

    !

    WARNING

    Unit Panels

    After performing any maintenance or serviceon the unit,be sureall

    panels are fastened securely in place to prevent rain from entering

    unitcabinetand topreventdisruptionof the correctunitairflow pat-

    tern.

    Combustion Area and Vent

    System

    For proper and safe operation, the furnace needs air for combustion

    and ventilation. The air openings, on the furnace, the air openings

    to the area in which the furnace is installed, and the spacing around

    the furnace must not be blocked or obstructed.

    The combustion area and vent system should be inspected visually

    before each heating season. The normal accumulation of dirt, soot,

    rust, and scale can result in loss of efficiency and improper perform-

    ance if allowed to build up. This inspection should be done by a

    trained service person.

    FIRE, EXPLOSION HAZARD

    Failure to follow this warning could result in personal injury,

    death and/or property damage.

    If your unit makes an especially loud noise when the main

    burners are ignited, shut down the heating section and call

    your dealer.

    !

    WARNING

    BURN HAZARD

    Failure to follow this caution may result in personal injury.

    Componentsin heating section may be hot after unit has been

    started up. When observing flame, be careful not to get close

    to or touch heating components.

    !

    CAUTION

    Regular Dealer Maintenance

    In addition to the type of routine maintenance you might be willing

    to perform, your unit should be inspected regularly by a properly

    trained service technician. An inspection (preferably each year, but

    at least every other year) should include the following:

    1. Inspection of all flue product passages--including the burn-

    ers, heat exchanger, and flue collector box, Mare sure the

    burnerflamesarebluein colorandin properadjustment.Re-

    fer to Fig. 8 for burner flame.

    2. Inspection of all combustion--and ventilation--air passages

    and openings.

    3. Closeinspection ofallgaspipesleadingto andinsideofyour

    unit.

    4. Inspection and, if required, cleaning of the outdoor and

    indoor coils.

    5. Inspection and, if required, cleaning of the indoor coil con-

    densate drain pan.

  • Page 6:

    6

    55

    STEP 1 STEP 2

    C

    L

    O

    S

    E

    STEP 3

    OFF

    ON

    MAIN

    STEP 4

    STEP 7

    OFF

    ON

    MAIN

    STEP 8

    STEP 5

    72

    STEP 10

    STEP 6

    STEP 9

    O

    P

    E

    N

    A07662

    Fig. 4 -- To Start Unit Gas Heat

  • Page 7:

    7

    55

    STEP 1

    STEP 2

    C

    L

    O

    S

    E

    STEP 3

    OFF

    ON

    MAIN

    STEP 4

    STEP 6

    STEP 5

    A07663

    Fig. 5 -- To Shut--off Unit Gas Heat

  • Page 8:

    8

    90

    STEP 1

    STEP 2

    C

    L

    O

    S

    E

    STEP 3

    OFF

    ON

    MAIN

    STEP 4

    STEP 6

    OFF

    ON

    MAIN

    STEP 7

    STEP 5

    72

    STEP 8

    A07796

    Fig. 6 -- To Start Unit Electric Cooling

  • Page 9:

    9

    90

    STEP 1

    STEP 2

    C

    L

    O

    S

    E

    STEP 3

    OFF

    ON

    MAIN

    A07797

    Fig. 7 -- To Shut--off Unit Electric Cooling

    MANIFOLD

    BURNER

    BURNER FLAME

    C99021

    Fig. 8 -- Monoport Burner

    6. Inspectionand cleaning of blowerwheelhousing andmotor.

    7. Inspection of all supply--air and return--air ducts for leaks,

    obstructions, and insulation integrity. Any problems found

    should be resolved at this time.

    8. Inspectionoftheunitbaseto ensurethatno cracks,gaps,etc.,

    exist which may cause a hazardous condition.

    9. Inspection of the unit casing for signs of deterioration.

    10. Inspection of all electrical wiring and components to assure

    proper connection.

    11. Inspection for leaks in the refrigerant circuit. Pressure check

    to determine appropriate refrigerant charge.

    12. Operational check of the unit to determine working

    conditions.Repairoradjustmentshouldbe madeatthistime.

    Your servicing dealer may offer an economical service contractthat

    covers seasonal inspections. Ask for further details.

    Complete service instructions can be found in the unit Installation,

    Start--up and Service Instructions.

    Warranty Certificate

    Your unit has a limited warranty. Be sure to read the warranty care-

    fully to determine the coverage for your unit.

    Before you call for service...

    ...check for several easily--solved problems.

    If insufficient heating or cooling is suspected:

    ( ) Check for sufficient airflow. Check the air filter for dirt. Check

    for blocked return--air or supply--air grilles. Be sure they are open

    and unobstructed. If these checks do not reveal the cause, call your

    servicing dealer.

    If your unit is not operating at all, check the following list for

    easy solutions:

    ( ) Check to be sure that your thermostat temperature selector is

    set below the indoor temperature during the cooling season or

    above the indoor temperature during heating season. Be sure the

    SYSTEM switch or MODE control is in the COOL or HEAT posi-

    tion and not in the OFF position.

    ( ) If your unit still fails to operate, call your servicing dealer for

    troubleshooting and repairs. Specify the model and serial numbers

    of your unit. (Record them in this manual in thespace provided.) If

    the dealer knows exactly which unit you have, he may be able to

    offer suggestions over the phone, or save valuable time through

    knowledgeable preparation for the service call.

    In Case of Trouble

    Ifyou perform the steps aboveand unit performanceis still unsatis-

    factory, shut off the unit and call your dealer.

  • Page 10:

    10

    E2009 Payne Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 09/09

    Manufacturer reserves the right to change, at any time, specifications and designs without notic e and without obligations.

    C a t a l o g N o : O G --- P Y 3 G --- 0 3

    Replaces: NEW

DOC-95f77482:

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