HP 5900 Repair Manual

Repair Manual for HP 5900 Desktop, Network Router (28 pages)

Specifications:

453/453595-gmax_5900.pdf file (05 Dec 2023)
  • Manufacturer: HP
  • Category of Device: Desktop, Network Router
  • Document: 5900, File Type: PDF Repair Manual
  • Updated: 05-12-2023
  • Count of Pages: 28
Download 5900 Manual (28 pages)

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Data: UPD 5th December 2023

HP 5900 Desktop, Network Router PDF Repair Manual (Updated: Tuesday 5th of December 2023 02:02:54 PM)

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  • Page 1:

    Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441

    Copyright 2005, Graco Inc. is registered to I.S. EN ISO 9001

    311046H

    Repair

    GMAX

    II 5900 Convertible

    TexSpray

    5900 HD

    Airless Sprayers

    - For Portable Airless Spraying of Architectural Coatings and Paints -

    3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure

    Important Safety Instructions

    Read all warnings and instructions in this

    manual. Save these instructions.

    Model Series Description

    248691 A Standard

    248692 A

    Premium, with RAC

    ®

    X tip, gun and hose

    248693 A Standard, with electric motor kit

    248694 A Same as 248693 except with ETL

    approval to CSA and UL standards

    248695 A Standard, with Lo-Boy suction set kit

    248696 A Premium, same as 248890 except with

    ETL approval to CSA and UL standards

    248697 A Standard, with Lo-Boy suction set kit and

    electric motor kit

    248889 A Premium, same as 248692 except with

    electric motor kit

    248890 A Premium, with RAC X tip, gun and hose

    and Lo-Boy suction set kit

    255630 A TexSpray 5900HD convertible with texture

    gun and hose

    255631 A Same as 255630 with electric motor kit

    255954 A Same as 255630 except with electric

    motor kit that is ETL approved to CSA and

    UL standards

    245096 A KIT, electric motor, CSA

    245095 A KIT, electric motor, Non-CSA

    Related Manuals

    310892

    311861

    308491

    309469

    310894 309640

    ti11417a

  • Page 2:

    Manual Conventions

    2 311046H

    Contents

    WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

    Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    Bearing Housing & Connecting Rod . . . . . . . . . . . 8

    Drive Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    Pinion Housing/Rotor/Shaft/Clutch/Pulley. . . . . . 10

    Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . . 12

    Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . 15

    Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

    Standard Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . 18

    Engine Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

    Pinion and Drive Housing . . . . . . . . . . . . . . . . . . . 21

    Pressure Control and Filter . . . . . . . . . . . . . . . . . . 22

    Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

    Premium Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . 25

    Lo-Boy Suction Set. . . . . . . . . . . . . . . . . . . . . . . . . 26

    Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

    Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 28

    Manual Conventions

    Note

    WARNING

    WARNING: a potentially hazardous situation which, if

    not avoided, could result in death or serious injury.

    Warnings in the instructions usually include a symbol

    indicating the hazard. Read the general Warnings

    section for additional safety information.

    Hazard Symbol

    CAUTION

    CAUTION: a potentially hazardous situation which, if

    not avoided, may result in property damage or

    destruction of equipment.

    Additional helpful information.

  • Page 3:

    Warning

    311046H 3

    Warning

    The following are general warnings related to the setup, use, maintenance and repair of this equipment. Additional,

    more specific, warnings may be found throughout the text of this manual, where applicable.

    WARNING

    FIRE AND EXPLOSION HAZARD

    Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent

    fire and explosion:

    • Use equipment only in well ventilated area.Do not fill fuel tank while engine is running or hot; shut off

    engine and let it cool. Fuel is flammable and can ignite or explode if spilled on hot surface.

    • Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable

    and can ignite or explode if spilled on hot surface.

    • When flammable liquid is sprayed or used for flushing or cleaning, keep sprayer at least 20 feet (6 m)

    away from explosive vapors.

    • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop

    cloths (potential static arc).

    • Keep work area free of debris, including solvent, rags and gasoline.

    • Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

    are present.

    • Ground equipment and conductive objects in work area. See Grounding instructions.

    • Use only grounded hoses.

    • Hold gun firmly to side of grounded pail when triggering into pail.

    • If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

    until you identify and correct the problem.

    SKIN INJECTION HAZARD

    High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just

    a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

    • Do not point gun at anyone or at any part of the body.

    • Do not put your hand over the spray tip.

    • Do not stop or deflect leaks with your hand, body, glove, or rag.

    • Do not spray without tip guard and trigger guard installed.

    • Engage trigger lock when not spraying.

    • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

    checking, or servicing equipment.

    PRESSURIZED EQUIPMENT HAZARD

    Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and

    cause serious injury.

    • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

    checking, or servicing equipment.

    • Tighten all fluid connections before operating the equipment.

    • Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

    MOVING PARTS HAZARD

    Moving parts can pinch or amputate fingers and other body parts.

    • Keep clear of moving parts.

    • Do not operate equipment with protective guards or covers removed.

    • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

    follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

  • Page 4:

    Warning

    4 311046H

    EQUIPMENT MISUSE HAZARD

    Misuse can cause death or serious injury.

    • Do not exceed the maximum working pressure or temperature rating of the lowest rated system

    component. See Technical Data in all equipment manuals.

    • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

    equipment manuals. Read fluid and solvent manufacturer’s warnings.

    • Check equipment daily. Repair or replace worn or damaged parts immediately.

    • Do not alter or modify equipment.

    • Use equipment only for its intended purpose. Call your Graco distributor for information.

    • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

    • Do not use hoses to pull equipment.

    • Keep children and animals away from work area.

    • Comply with all applicable safety regulations.

    PRESSURIZED ALUMINUM PARTS HAZARD

    Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids

    containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical

    reaction and equipment rupture, and result in death, serious injury, and property damage.

    SUCTION HAZARD

    Never place hands near the pump fluid inlet when pump is operating or pressurized. Powerful suction

    could cause serious injury.

    CARBON MONOXIDE HAZARD

    Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon mon-

    oxide can cause death. Do not operate in an enclosed area.

    TOXIC FLUID OR FUMES HAZARD

    Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

    swallowed.

    • Read MSDS’s to know the specific hazards of the fluids you are using.

    • Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

    BURN HAZARD

    Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe

    burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

    PERSONAL PROTECTIVE EQUIPMENT

    You must wear appropriate protective equipment when operating, servicing, or when in the operating

    area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic

    fumes, burns, and hearing loss. This equipment includes but is not limited to:

    • Protective eyewear

    • Clothing and respirator as recommended by the fluid and solvent manufacturer

    •Gloves

    • Hearing protection

    RECOIL HAZARD

    Brace yourself; gun may recoil when triggered and cause you to fall, which could cause serious injury.

    WARNING

  • Page 5:

    Maintenance

    311046H 5

    Maintenance

    Pressure Relief Procedure

    1. Lock gun trigger safety.

    2. Turn engine ON/OFF switch to OFF.

    3. Move pump switch to OFF and turn pressure control knob

    fully counterclockwise.

    4. Unlock trigger safety. Hold metal part of gun firmly to side

    of grounded metal pail, and trigger gun to relieve

    pressure.

    5. Lock gun trigger safety.

    6. Open pressure drain valve. Leave valve open until ready

    to spray again.

    If you suspect that the spray tip or hose is completely

    clogged, or that pressure has not been fully relieved

    after following the steps above, VERY SLOWLY loosen

    tip guard retaining nut or hose end coupling to relieve

    pressure gradually, then loosen completely. Now clear

    tip or hose.

    DAILY: Check engine oil level and fill as necessary.

    DAILY: Check hoses for wear and damage.

    DAILY: Check gun safety for proper operation.

    DAILY: Check pressure drain valve for proper operation.

    DAILY: Check and fill the gas tank.

    DAILY: Check that V-belt (147) is centered on pulley and

    is not inverted. Replace if worn or damaged.

    AFTER THE FIRST 20 HOURS OF OPERATION:

    Drain engine oil and refill with clean oil. Reference

    Honda Engines Owner's Manual for correct oil viscosity.

    WEEKLY: Remove engine air filter cover and clean ele-

    ment. Replace element, if necessary. If operating in an

    unusually dusty environment: check filter daily and

    replace, if necessary.

    Replacement elements can be purchased from your

    local HONDA dealer.

    WEEKLY: Check level of TSL in displacement pump

    packing nut. Fill nut, if necessary. Keep TSL in nut to

    help prevent fluid buildup on piston rod and premature

    wear of packings and pump corrosion.

    AFTER EACH 100 HOURS OF OPERATION:

    Change engine oil. Reference Honda Engines Owner's

    Manual for correct oil viscosity.

    SPARK PLUG: Use only BPR6ES (NGK) or W20EPR-U

    (NIPPONDENSO) plug. Gap plug to 0.028 to 0.031 in.

    (0.7 to 0.8 mm). Use spark plug wrench when installing

    and removing plug.

    WARNING

    Read Skin Injection Hazard, page 3; Burn Hazard, page 4

    CAUTION

    For detailed engine maintenance and specifications,

    refer to separate Honda Engines Owner's Manual,

    supplied.

  • Page 6:

    Troubleshooting

    6 311046H

    Troubleshooting

    Problem Cause Solution

    E=XX is displayed Fault condition exists Determine fault correction from table, page 14

    Engine will not start Engine switch is OFF Turn engine switch ON

    Engine is out of gasoline Refill gas tank. Honda Engines Owner's Man-

    ual.

    Engine oil level is low Try to start engine. Replenish oil, if necessary.

    Honda Engines Owner's Manual.

    Spark plug is disconnected of damaged Connect spark plug cable or replace spark plug

    Cold engine Use choke

    Fuel shutoff lever is OFF Move lever to ON position

    Oil is seeping into combustion chamber Remove spark plug. Pull starter 3 to 4 times.

    Clean or replace spark plug. Start engine.

    Keep sprayer upright to avoid oil seepage

    False tripping of WatchDog system.

    EMPTY is displayed. Pump does not

    run.

    Operating conditions out of WatchDog

    parameters

    Pump output is low, page 7.

    Turn pressure down. Contact Graco Technical

    Assistance to adjust WatchDog parameters.

    Operate without WatchDog active; Manual

    310892.

    Engine operates, but displacement

    pump does not operate

    Error code displayed Reference Pressure Control repair, page 14

    Pump switch is OFF Turn pump switch ON

    Pressure setting too low Turn pressure adjusting knob clockwise to

    increase pressure.

    Fluid filter (29) is dirty Clean filter. Page 22.

    Tip or tip filter is clogged

    Clean tip or tip filter. Manual 309639.

    Displacement pump piston rod is stuck

    due to dried paint

    Repair pump. Manual 310894.

    Connecting rod is worn or damaged

    Replace connecting rod. Page 8.

    Drive housing is worn or damaged Replace drive housing. Page 9.

    Electrical power is not energizing clutch

    field

    Check wiring connections. Page 12.

    Reference pressure control repair. Page

    14

    .

    Reference wiring diagram. Page 23.

    With pump switch ON and pressure turned to MAXI-

    MUM, use a test light to check for power between clutch

    test points on control board.

    Remove clutch wires from control board and

    measure resistance across clutch coil. At 70° F,

    the resistance must be between 1.2 +0.2Ω; if

    not, replace pinion housing.

    Have pressure control checked by authorized Graco

    dealer

    Clutch is worn, damaged, or incorrectly

    positioned

    Adjust or replace clutch. Page 10.

    pinion housing is worn or damaged Repair or replace pinion housing. Page10.

  • Page 7:

    Troubleshooting

    311046H 7

    Problem Cause Solution

    Pump output is low Strainer (82) is clogged Clean strainer.

    Piston ball (206) is not seating Service piston ball. Manual 310894.

    Piston packings are worn or damaged

    Replace packings. Manual 310894.

    O-ring (227) in pump is worn or damaged

    Replace o-ring. Manual 310894.

    Intake valve ball is not seating properly

    Clean intake valve. Manual 310894.

    Intake valve ball is packed with material

    Clean intake valve. Manual 310894.

    Engine speed is too low

    Increase throttle setting. Manual 310892.

    V-belt slipping

    Tighten V-belt with tension bar (132). Adjust

    bracket until it takes 15 lb of force to lock tension

    bar down

    Clutch is worn or damaged Adjust or replace clutch. Page 10.

    Pressure setting is too low Increase pressure. Manual 310892.

    Fluid filter (56), tip filter or tip is clogged or

    dirty

    Clean filter. Manual 310892 or 309639.

    Large pressure drop in hose with heavy

    materials

    Use larger diameter hose and/or reduce

    overall length of hose. Use of more than

    100 ft of 1/4 in. hose significantly reduces

    performance of sprayer. Use 3/8 in. hose

    for optimum performance (50 ft minimum).

    Excessive paint leakage into throat

    packing nut

    Throat packing nut is loose Remove throat packing nut spacer. Tighten

    throat packing nut just enough to stop leak-

    age.

    Throat packings are worn or damaged

    Replace packings. Manual 310894.

    Displacement rod is worn or damaged

    Replace rod. Manual 310894.

    Fluid is spitting from gun Air in pump or hose

    Check and tighten all fluid connections. Rep-

    rime pump. Manual 310892.

    Tip is partially clogged Clear tip. Manual 309639.

    Fluid supply is low or empty Refill fluid supply. Prime pump. Manual

    310892. Check fluid supply often to prevent

    running pump dry.

    Pump is difficult to prime Air in pump or hose

    Check and tighten all fluid connections.

    Reduce engine speed and cycle pump as

    slowly as possible during priming.

    Intake valve is leaking Clean intake valve. Be sure ball seat is not

    nicked or worn and that ball seats well.

    Reassemble valve.

    Pump packings are worn

    Replace pump packings. Manual 310894.

    Paint is too thick Thin the paint according to the supplier's

    recommendations

    Engine speed is too high Decrease throttle setting before priming

    pump. Manual 310892.

    Clutch squeaks each time clutch

    engages

    Clutch surfaces are not matched to each other

    when new and may cause noise

    Clutch surfaces need to wear into each other.

    Noise will dissipate after a day of run time.

    High engine speed at no load Misadjusted throttle setting

    Reset throttle to 3700 engine rpm at no load

    Worn engine governor Replace or service engine governor

    Gallon counter not working Bad sensor, broken or disconnected wire.

    Displaced or missing magnet.

    Check connections. Replace sensor or

    wire. Reposition or replace magnet.

    No display, sprayer operates Display damaged or has bad connection Check connections. Replace display.

  • Page 8:

    Bearing Housing and Connecting Rod

    8 311046H

    Bearing Housing and Connecting Rod

    Removal

    1. Relieve pressure; page 5.

    2. F

    IG. 1. Remove four screws (45) and front cover (44)

    3. Remove pump. Refer to Displacement Pump, Removal,

    page 14.

    4. Remove four screws (41) and washers (42) from bearing

    housing (40).

    5. Pull connecting rod (43) and lightly tap lower rear of

    bearing housing with plastic mallet to loosen from drive

    housing (33). Pull bearing housing and connecting rod

    assembly off drive housing.

    6. Inspect crank (B) and connecting rod (43) for excessive

    wear and replace parts as needed.

    Installation

    1. Evenly lubricate inside of bronze bearing (C) in bearing

    housing (40) with high-quality motor oil. Liberally pack top

    roller bearing (E), lower bearing (D) inside connecting rod

    (43) with bearing grease.

    2. Assemble connecting rod (43) to bearing housing (40).

    Rotate connecting rod to lowest position.

    3. Clean mating surfaces of bearing and drive housings.

    4. Align connecting rod with crank (B) and carefully align

    locating pins in drive housing (33) with holes in bearing

    housing (40). Push bearing housing onto drive housing or

    tap into place with plastic mallet.

    5. Install screws (41) and washers (42) in bearing housing.

    Torque evenly to note 3 value in Fig. 1.

    6. Install pump. Refer to Displacement Pump, Installation,

    page 14.

    WARNING

    Read Skin Injection Hazard, page 3; Burn Hazard, page 4

    CAUTION

    DO NOT use bearing housing screws (41) to align or

    seat bearing housing with drive housing. Align these

    parts with locating pins, to avoid premature bearing

    wear.

    FIG. 1

    3

    2

    1

    Oil

    Pack with bearing grease 114819

    Torque to 25 ft-lb (34 N.m)

    F

    B

    38

    E

    D

    43

    1

    2

    3

    C

    2

    44

    45

    41

    42

    40

    A

    88

    33

    87

    68

    ti5739b

  • Page 9:

    Drive Housing

    311046H 9

    Drive Housing

    Removal

    1. Relieve pressure; page 5.

    2. Remove bearing housing. Refer to Bearing Housing and

    Connecting Rod, Removal, page 8.

    3. Premium sprayers: Remove two screws (108) and gallon

    counter sensor (39).

    4. Remove six screws (38).

    5. Lightly tap around drive housing (33) to loosen drive

    housing. Pull drive housing straight off pinion housing. Be

    prepared to support combination gear (32) which may

    also come out.

    Installation

    1.

    FIG. 2

    . Apply all grease supplied with replacement gear

    cluster to gear cluster (32) and to areas called out by note 3.

    2. FIG. 3. Ensure thrust washers are on combination gear

    (32) as shown.

    3. Clean mating surfaces of pinion and drive housings.

    4. Align gears and push new drive housing straight onto

    pinion housing (29) and locating pins (B).

    5. Install six screws (38).

    6. Install gallon counter sensor (39) with two screws (108).

    7. Install bearing housing. Refer to Bearing Housing and

    Connecting Rod, Installation, page 8.

    8. Install screws (18) in drive housing. Torque evenly to note

    3 value in Fig. 1.

    9. Install pump. Refer to Displacement Pump, Installation,

    page14.

    FIG. 3

    WARNING

    Read Skin Injection Hazard, page 3; Burn Hazard, page 4

    CAUTION

    Gallon counter sensor is connected to control board in pres-

    sure control. Pulling on the sensor wires could cause damage.

    CAUTION

    Thrust washers may stick to grease inside of drive housing.

    Do not lose or misplace.

    CAUTION

    DO NOT use drive housing screws (18) to align or seat

    bearing housing with drive housing. Align these parts

    with locating pins, to avoid premature bearing wear.

    FIG. 2

    B

    29

    3

    B

    33

    38

    30

    ti5740a

    2

    39

    22

    32

    31

    33b

    33a

    3

    30

    3

    2

    1

    Gallon counter sensor

    Pack with grease 114819

    Torque to 25 ft-lb (34 N.m)

    1

    32

    1

    2

    30

    31

    30,30a

    1

    ti6252a

    1

    2

    Steel

    Copper

  • Page 10:

    Pinion Housing/Rotor/Shaft/Clutch/Pulley

    10 311046H

    Pinion Housing/Rotor/Shaft/Clutch/Pulley

    Removal

    1. If pinion housing (29) is not removed from clutch housing

    (19), do 2. through 5. Otherwise, do 2 and then start at 6.

    2. Do Pressure Relief Procedure, page 5.

    3. F

    IG. 4. Disconnect clutch cable connectors.

    a. Remove two screws (71) and swing down cover (130a).

    b. Remove strain relief (171).

    c. Disconnect clutch cable connectors (X).

    FIG. 4

    4.

    FIG. 5

    . Remove four screws (36), lock washers (37) and

    pinion housing (29).

    FIG. 5

    5. FIG. 6. Place pinion housing (29) on bench with rotor side

    up.

    6. Remove four screws (28) and lock washers (24). Install

    two screws in threaded holes (E) in rotor. Alternately

    tighten screws until rotor comes off.

    FIG. 6

    7. FIG. 7. Remove retaining ring (29e).

    8. Turn pinion housing over and tap pinion shaft (29d) out

    with plastic mallet.

    FIG. 7

    9. FIG. 9. Remove belt guide bracket (146), belt guard (148)

    and Vee belt (147).

    10. Hold pulley (62) and remove four screws (23) and

    washers (24) from hub (26). Remove armature (25) and

    spacer (19f).

    11. Engine Detail, page 18. Remove screw (20) and washer

    (61) from engine drive shaft. Remove pulley (62) and

    motor shaft sleeve (144). Remove pulley and key (18).

    12. Fig. 9. Remove three screws (35) from beneath cart

    frame (1).

    13. Lift off clutch housing (19e).

    14. Remove retaining ring (19b). Pull drive shaft assembly

    (19c) out.

    WARNING

    Read Skin Injection Hazard, page 3; Burn Hazard, page 4

    X

    Bottom View

    ti6293a

    CLUTCH (+)

    CLUTCH (-)

    29

    36

    37

    36

    37

    ti5742a

    E

    28

    24

    ti5743a

    ti5987b

    E

    29e

    29d

    ti5482a

  • Page 11:

    Pinion Housing/Rotor/Shaft/Clutch/Pulley

    311046H 11

    Installation

    1. FIG. 10. Install drive shaft assembly (19c). Install retaining

    ring (19b)

    2. F

    IG. 8. Lay two stacks of two dimes on smooth bench

    surface.

    3. Lay armature (25) on two stacks of dimes.

    4. Press center of hub (26) down to bench surface.

    FIG. 8

    5. FIG. 9. Place spacer (19f) and armature (26, 25) on drive

    shaft assembly (19c).

    6. Install three screws (35) through cart frame (1) and into

    clutch housing (19).

    7. Apply Loctite

    ®

    to screw (20). Install screw, washer (61),

    key (18) and pulley (62) in end of drive shaft assembly

    (19c). End of driveshaft (19c) must be 0.090 in. below

    flush with end of bushing.

    8. Hold pulley (62) and install four screws (23) and washers

    (24) in hub (26). Torque to 125 in-lb (14 Nm).

    9. Install belt guard (146), belt guide bracket (148) and Vee

    belt (147).

    10. FIG. 7. Tap pinion shaft (19c) in with plastic mallet.

    11. Install retaining ring (19b).

    12. FIG. 6. Place pinion housing on bench with rotor side up.

    13. Apply locktite to screws. Install four screws (28) and

    lockwashers (24). Alternately torque screws to 125 in-lb

    until rotor is secure.

    14. Push pinion housing (29) assembly onto clutch housing

    (19e). Tap lightly on front of bearing housing (40) with a

    plastic mallet to push drive housing and pinion housing

    assembly onto clutch housing.

    15. Install pinion housing with five screws (36) and lockwashers

    (37).

    16.

    FIG. 4

    . Connect clutch cable connectors (X) to board.

    17. Page 9. Do Drive Housing, Installation.

    FIG. 9

    0.12+01 in (3.0+.25 mm)

    25

    26

    dimes

    ti6321a

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    

    

    E

    B

    

    C

     

    

    

    $

    F

    

    

    

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    

  • Page 12:

    Pressure Control

    12 311046H

    Pressure Control

    On/Off Switch

    Removal

    1. FIG. 10. Remove two screws (71) and swing down

    cover (169a).

    2. Disconnect ON/OFF switch (169f) connector from control

    board.

    3. Press in on two retaining tabs on each side of ON/OFF

    switch (169f) and remove switch from cover.

    Installation

    1. Install new ON/OFF switch (169f) so tabs of switch snap

    into place on inside of cover.

    2. Connect ON/OFF switch connector to control board.

    3. Swing up cover (169a) and secure with two screws (71).

    FIG. 10

    WARNING

    Read Skin Injection Hazard, page 3; Burn Hazard, page 4

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  • Page 13:

    Pressure Control

    311046H 13

    Control Board

    Removal

    1. FIG. 10. Remove two screws (71) and swing down

    cover (169a)

    2. Remove strain relief bushings (123a and 123b).

    3. Disconnect at control board (169b):

    • Lead from potentiometer (169d)

    • Lead from transducer (66)

    • Lead from WatchDog switch (169g)

    • Lead from ON/OFF switch (169f)

    • Lead from gallon counter sensor (pump stroke)

    • Display connector

    • Engine, ground and clutch wires

    4. Remove four screws (169c) and control board (169b).

    Installation

    1.

    FIG. 10

    . Install control board (169b) with four screws (169c).

    2. Connect engine wires to control board (169b).

    3. Install control box (169a) with four screws (71).

    4. Connect at control board (169b):

    • Ground and clutch wires

    • Display connector

    • Lead from gallon counter sensor (pump stroke)

    • Lead from ON/OFF switch (169f)

    • Lead from WatchDog switch (169g)

    • Lead from transducer (66)

    • Lead from potentiometer (169d)

    5. Install new strain relief bushings (123a and 123b).

    6. Swing up cover (169a) and secure with two screws (71).

    Pressure Control Transducer

    Removal

    1. FIG. 10. Remove two screws (71) and swing down

    cover (169a)

    2. Disconnect transducer (66) lead from control board

    (169b).

    3. Pull transducer connector through rubber grommet (113).

    4. Remove pressure control transducer (66) and o-ring (67)

    from filter housing (72).

    Installation

    1. FIG. 10. Install o-ring (67) and pressure control transducer

    (66) in filter housing (72). Torque to 35 - 45 ft-lb.

    2. Install transducer connector and rubber grommet in

    control housing.

    3. Connect transducer (66) lead to control board (169b).

    4. Swing up cover (169a) and secure with two screws (71).

    Pressure Adjust Potentiometer

    Removal

    1. Fig. 13.Remove two screws (71) and swing down

    cover (169a)

    2. Disconnect potentiometer (169d) lead from control board

    (169b).

    3. Loosen set screws on potentiometer knob (169h) and remove

    knob, shaft nut, lock washer and potentiometer (169d).

    4. Remove shaft spacer (169e) from potentiometer.

    Installation

    1. Install shaft spacer (169e) on potentiometer (169d).

    2. F

    IG. 10. Install potentiometer, shaft nut, lock washer and

    potentiometer knob (169h).

    a.Turn potentiometer shaft clockwise to internal stop.

    Assemble potentiometer knob (169h) to strike pin on

    cover (169a).

    b.After adjustment of step a., tighten both set screws in

    knob 1/4 to 3/8 turn after contact with shaft.

    3. Connect potentiometer lead to control board (169b).

    4. Swing up cover (169a) and secure with two screws (71).

    Digital Display Messages

    WARNING

    Read Skin Injection Hazard, page 3; Burn Hazard, page 4

    WARNING

    Read Skin Injection Hazard, page 3; Burn Hazard, page 4

    WARNING

    Read Skin Injection Hazard, page 3; Burn Hazard, page 4

  • Page 14:

    Pressure Control

    14 311046H

    Digital Display Messages

    * Error codes also appear on control board as a blinking

    red LED. LED is an alternate to digital messages.

    1. Remove two screws (71) and swing down cover (130).

    2. Start engine. Blink count is the same as error code(E=0X).

    After a fault, follow these steps to restart sprayer:

    1. Correct fault condition

    2. Turn sprayer OFF

    3. Turn sprayer ON

    WARNING

    Relieve pressure before repair, page 5.

    DISPLAY* SPRAYER OPERATION INDICATION ACTION

    No Display Sprayer may be pressurized Loss of power or display not

    connected

    Check power source. Relieve pressure

    before repair or disassembly. Verify display

    is connected.

    Sprayer may be pressurized Pressure less than

    200 psi (14 bar, 1.4 MPa)

    Increase pressure as needed

    Sprayer is pressurized. Power is applied.

    (Pressure varies with tip size and

    pressure control setting.)

    Normal operation Spray

    Sprayer stops. Engine is running. Exceeded pressure limit 1. Check fluid path for clogs, such as

    clogged filter.

    2. Open prime valve and gun if running

    AutoClean.

    3. Use Graco paint hose, 1/4 in. x 50 ft

    minimum. Smaller hose or metal braid

    hose may result in pressure spikes.

    4. Replace transducer if fluid path is not

    clogged and proper hose is used.

    Sprayer stops. Engine is running. Pressure transducer faulty, bad

    connection or broken wire

    1. Check transducer connection.

    2. Disconnect and reconnect transducer

    plug to ensure good connection with

    control board socket.

    3. Open prime valve. Replace sprayer

    transducer with known good

    transducer and run sprayer. Replace

    transducer if sprayer runs or control

    board if sprayer does not run.

    Sprayer stops. Engine is running. High clutch current 1. Check wiring connections.

    2.

    Measure: 1.2 +0.2

    Ω

    (GMAX II 3900);

    1.7 +0.2Ω (GMAX II 5900/ 7900)

    across clutch field at 70°F.

    3. Replace clutch field assembly.

    Sprayer stops. Engine is running. Loss of paint to pump or severe

    pressure loss

    1. Check for empty paint condition, clogged

    inlet strainer, failed pump or severe leak.

    2. Reduce pressure and turn pump

    switch OFF and ON to restart pump.

    3.

    Watch dog function can be deactivated

    by turning WatchDog switch OFF.

    Sprayer stops. Engine is running. Pressure greater than

    2000 psi (138 bar, 14 MPa) while

    in Flush Timer Mode

    1. Open prime valve and gun.

    2. Verify no flow obstructions or clogged

    filter.

    ti6314a

    psi

    bar

    MPa

    ti6315a

    ti6316a

    ti6317a

    ti6318a

    (with constant

    green LED)

    ti6320a

    • Digital messages are not available on all sprayers

    • Blinking LED total count equals digital error code

    i.e., two blinks is the same as E=02

  • Page 15:

    Displacement Pump

    311046H 15

    Displacement Pump

    R

    emoval

    1. Flush pump.

    2. F

    IG. 19

    .

    Stop pump with piston rod in its lowest position.

    3. Do Pressure Relief, page 5.

    4. Separate drain hose from sprayer.

    FIG. 11

    5. Disconnect material hose from pump.

    FIG. 12

    6. Raise latch lock. Push latch open.

    FIG. 13

    7. FIG. 14. Ratchet open pump door.

    a. Ratchet pump door forward.

    FIG. 14

    b. Twist latch u-bolt out of pump door recess.

    c. Place u-bolt on pump door outer edge.

    d. If pump door is stuck, do steps e., f. and 8., otherwise

    go to step 9.

    FIG. 15

    WARNING

    Read Skin Injection Hazard, page 3; Burn Hazard,

    page 4

  • Page 16:

    Displacement Pump

    16 311046H

    e. Twist latch u-bolt back from pump door outer edge

    f. Place u-bolt on pump door protrusion

    FIG. 16

    8. Ratchet pump door forward.

    FIG. 17

    9. Open pump door.

    FIG. 18

    10. FIG. 19. Pull out pump pin and place in pin holder

    FIG. 19

    Installation

    1. FIG. 20. Adjust piston rod with pin holder to pull out piston

    rod. Tap piston rod on hard surface to push in piston rod.

    2. Push pump collar flush with bearing housing ledge to be

    able to close pump door.

    FIG. 20

    3.

    FIG. 21

    . Slide pump into connecting rod. Push pump pin until it

    is fully retained.

    Note: Pin will snap into position.

    FIG. 21

    4. FIG. 22. Close pump door and rotate latch into position.

    Do not tighten latch.

    ti6325a

    ti6378a

  • Page 17:

    Displacement Pump

    311046H 17

    5. FIG. 22. Rotate pump to align with material hose. Connect

    material hose and hand tighten to 70 in-lb

    FIG. 22

    6.

    FIG. 23

    . Tighten latch and rotate latch lock into locked position.

    FIG. 23

    7. FIG. 24. Attach drain hose to sprayer.

    FIG. 24

    8. FIG. 25. Fill pump with Graco TSL until fluid flows onto top

    of seal.

    FIG. 25

  • Page 18:

    Parts

    18 311046H

    Parts

    Standard Sprayer - Parts Drawing

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    TexSprayer 5900HD

    Convertible Only

  • Page 19:

    Parts

    311046H 19

    Standard Sprayer - Parts List

    Ref Part Description Qty

    1 287423 FRAME, cart 1

    2 156306 WASHER, flat 2

    3 119509 WHEEL, pneumatic 2

    4 15E891 CLIP, retaining 2

    5 191084 SLEEVE, cart 2

    6 183350 WASHER 2

    7 108068 PIN, spring straight 2

    8 108795 SCREW, mach, pnh 4

    9 112827 BUTTON, snap 2

    10 245245 HANDLE, cart 1

    11 237686 WIRE, ground assembly w/ clamp 1

    12 112798 SCREW, thread forming, hex hd 1

    14 276974 CAP, leg 2

    18 183401 KEY, parallel 1

    19 287519 HOUSING, clutch 1

    20 121727 SCREW, cap, hex hd 1

    22 114528 SCREW, mach, phillips, pnhd 2

    23* 108803 SCREW, hex, socket head

    (see page 24)

    4

    24* 105510 WASHER, lock, spring (hi-collar) 8

    26* 193510 HUB, armature (see page 24) 1

    27* ROTOR, clutch, 5 in. 1

    28* 101682 SCREW, cap, sch 4

    29 287465 HOUSING, pinion, 5900 1

    30 114672 WASHER, thrust 2

    31 114699 WASHER, thrust 1

    32 287460 GEAR, combination 1

    33 287700 HOUSING, drive, convert 1

    34 116618 MAGNET 1

    35 112395 SCREW, cap, flnghd 3

    36 102962 SCREW, cap sch 4

    37 104008 WASHER, lock, spring 4

    38 15C753 SCREW, mach, torx, hex wash hd 6

    39 119562 SWITCH, reed w/connector 1

    40 289274 HOUSING, bearing 1

    41 114666 SCREW, cap, socket hd 4

    42 106115 WASHER, lock spring (hi-collar) 4

    43 287472 ROD, connecting (5900) 1

    44 287511 COVER, front, 5900; includes 45 1

    45 118444 SCREW, machine hex washer head 4

    47 287513 PUMP, displacement (5900) 1

    includes 86, 89, 90; Manual 310894

    287579 PUMP, displacement (TexSpray

    5900HD convertible) includes 86

    1

    61 112717 WASHER 1

    62 198688 PULLEY, engine 1

    63 114425 BUSHING, strain relief 1

    67 111457 O-RING 1

    68 243993 HOSE, coupled 1

    69 241920 DEFLECTOR, threaded 1

    72 15E284 HOUSING, filter 1

    82 189920 STRAINER, (1-11 1/2 npsm) 1

    86 15E802 FITTING, pump, quick disconnect 1

    87 287543 HOSE, coupled 1

    88 15F110 PIN, pump 1

    89† 15C857 TUBE, intake 1

    90† 118494 O-RING 1

    91 287162 VALVE, auto clean 1

    93† 287253 TOOL BOX 1

    94† 118852 SCREW, machine, hex washer hd 3

    98 113161 SCREW, flange, hex hd 3

    99 15E918 BRACKET, holder, manual 1

    100 15E736 BRACKET, holder, manual 1

    101 119510 HOLDER, manual 1

    102† 15E902 PLATE 1

    103† 100270 SCREW, cap, hex hd 2

    104† 102040 NUT, lock, hex 3

    110 LABEL, identification

    15F755 Premium & TexSpray 5900HD

    Convertible

    1

    15E854 Standard 1

    114 15E979 LABEL, identification 1

    15E980 LABEL, identification (TexSpray

    5900HD convertible)

    1

    116▲ 15F638 LABEL, warning 1

    117▲ 290228 LABEL, caution 1

    118▲ 804495 LABEL, warning 1

    119 195098 LABEL, instruction (English) 1

    132 245688 BAR, torsion; includes 133, 134 1

    133 114808 CAP, vinyl 1

    134 198772 COLLAR, torsion bar 2

    142 119584 CORD, power, convertible 1

    145 100078 SCREW, thd forming, hex hd 6

    146 198996 BRACKET, belt guide 1

    147 193547 BELT, Vee, 30 1

    148 198691 GUARD, belt 1

    151 116038 WASHER, wave spring 2

    164 15F947 SHIELD, magnetic 1

    169 BOX, control (see pages 22-23)

    287648 Premium 1

    287649 Standard 1

    172 114271 STRAP, retaining 1

    173 119569 BUSHING, strain relief 1

    174 119677 SPRING, retaining 1

    185 15F584 LABEL, ProConnect 1

    190 114687 CLIP, retainer 1

    191 119790 O-RING 1

    195▲ 195119 LABEL, warning 1

    ▲ Replacement Danger and Warning labels, tags, and

    cards are availabel at no cost.

    * Included in Clutch Repair Kit 241113

    † Not used on TexSpray 5900HD Convertible

    Ref Part Description Qty

  • Page 20:

    Parts

    20 311046H

    Engine Detail

    Engine Detail - Parts List

    129

    143

    17

    17

    128

    131

    124

    126

    127

    18

    130

    140

    141

    139

    138

    135

    137

    115

    15

    144

    125

    20

    61

    142 Ref

    16

    17

    136

    ti5750a

    135

    (Ref)

    Ref Part Description Qty

    15 114530 ENGINE, gas, 5.5 Honda 1

    16 114653 SCREW, cap, flange hd 4

    17 110996 NUT, flng hd, hex 6

    18 183401 KEY, parallel 1

    20 121727 SCREW, cap, hex hd 1

    61 112717 WASHER 1

    115 194126 LABEL, warning 1

    124 245272 BASE, mounting 1

    125 116139 GRIP, handle 2

    126 198689 BRACKET, belt guard (motor) 1

    127 112406 SCREW 3

    128 198997 BRACKET, tension 1

    129 198693 HANDLE, slide, engine 2

    130 198695 BRACKET, torsion bar 1

    131 110963 SCREW, cap, hex hd, flange 2

    135 114816 NUT, hex 1

    136 116149 SPACER 1

    137 194414 BRACKET, J-box 1

    138 114813 SCREW, mach, hex washer hd 1

    139 114678 BUSHING, snap 1

    140 194181 BOX, junction, engine 1

    141 114805 JACK, 1/4 engine 1

    143 15E896 PULLEY, engine 1

    144 15B314 SLEEVE, motor shaft 1

    Ref Part Description Qty

  • Page 21:

    Parts

    311046H 21

    Pinion and Drive Housing - Parts Drawing and List

    Ref No. 29: Pinion Housing 287465 Ref No. 33: Drive Housing 287700

    Ref Part Description Qty

    29 287476 PINION HOUSING & COIL 1

    29a 241114 PINION SHAFT 1

    29b 112770 RETAINING RING, large 1

    29c 105489 PIN 2

    29d 114683 O-RING 1

    Ref Part Description Qty

    33 HOUSING, drive 1

    33a 194173 WASHER 1

    33b 116192 WASHER 1

    * Premium models and TexSpray 5900HD convertible.

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    Pinion Housing (29) includes Clutch Field

  • Page 22:

    Parts

    22 311046H

    Pressure Control and Filter - Parts Drawing

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  • Page 23:

    Parts

    311046H 23

    Pressure Control and Filter - Parts List

    ★ Premium & TexSpray 5900HD Convertible models only

    * Included in Filter Base Repair Kit 287510

    REF PART DESCRIPTION

    QTY

    53* 15C765 CAP, filter 1

    54* 117285 O-RING 1

    55* 15C766 TUBE, diffusion 1

    56* 243984 FILTER, fluid 1

    57* 15C780 HANDLE 1

    58* 15C972 PIN, grooved 1

    59* 224807 BASE, valve 1

    60* 224806 VALVE, drain 1

    64 15E925 GASKET, transducer 1

    65 164672 ADAPTER 1

    162485 ADAPTER, nipple

    (TexSpray 5900HD Convertible)

    1

    66* 241732 TRANSDUCER, pressure contl 1

    67* 111457 O-RING 1

    71 116585 SCREW, mach, pnh, sems 6

    72* 15E284 HOUSING, filter 1

    73* 15E022 SEAT, valve 1

    74* 111699 GASKET, seat, valve 1

    91★ 287293 VALVE, auto clean, includes 91a 1

    91a★ 115524 GASKET 1

    92★ 244346 KIT, repair, clamp, trigger 1

    96* 104813 PLUG, pipe 1

    122 248314 PLUG, includes 123 1

    123 15D541 O-RING 1

    154 116756 FITTING, elbow, 45 degrees 1

    169a

    ★ 249583 BOX, control, premium 1

    169a 249584 BOX, control, standard 1

    169b 287516 CONTROL, board 1

    169c 117317 SCREW, plastite, pan hd 7

    169d 240925 POTENTIOMETER 1

    169e 198650 SPACER, shaft 1

    169f 116752 SWITCH, rocker 1

    169g 119541 SWITCH, toggle 1

    169h 116167 KNOB, potentiometer 1

    169j 195428 BOOT, toggle 1

    169k 15E857 LABEL, identification 1

    169m★ 287515 DISPLAY, LCD, GMAX 1

    169n★ 15E855 LABEL, identification 1

    169p★ 15E858 LABEL, identification 1

    169r 119545 BUSHING, strain, relief 1

    171 119545 BUSHING, strain, relief 1

    175★ 287648 CONTROL. premium, complete 1

    (includes 169b-169r)

    176 287649 CONTROL, standard, complete 1

    (includes 169b-169r)

    REF PART DESCRIPTION

    QTY

    Pressure Control

    Wiring Diagram

    ti5753a

    TO ENGINE

    TO GROUND

    PINON

    DRIVE

    TRANSDUCER

    POTENTIOMETER

    DISPLAY BOARD

    ON/ OFF SWITCH

    WATCHDOG

    PUMP STROKE

    COUNTER

    CLUTCH TEST POINTS

    CONTROL

    BOARD

    D12

    LED

    J9

    J5J4J3

    J1

    J2

    J10

  • Page 24:

    Parts

    24 311046H

    Clutch Housing - Parts Drawing and List

    Ref Part Description Qty

    19 287519 HOUSING, clutch 1

    Includes 19b, 19c, 19e, 19j & 19k

    19b 114962 RING, retaining, internal 1

    19c 287422 SHAFT, drive, input 1

    19e 15E887 HOUSING, clutch 1

    19j 115078 O-RING 1

    19k 115079 O-RING 1

    21 15E894 STOP, armature 1

    23 108803* SCREW, hex, socket head 4

    24 105510* WASHER, lock, spring (hi-collar) 8

    25 * ARMATURE, clutch, 5 in. 1

    26 193510* HUB, armature 1

    27 * ROTOR, clutch, 5 in. 1

    28 101682* SCREW, cap, sch 4

    * Included in Clutch Repair Kit 241113

    Ref Part Description Qty

    19c

    19b

    23

    24

    19e

    25

    26

    24

    28

    27

    21

    19j

    19k

    ti5754a

  • Page 25:

    Parts

    311046H 25

    Premium Sprayers - Parts Drawing and List

    Models 248692, 248696, 248889, 248890, 255630, 255631, 255954

    Includes items 201 to 204

    Ref 40: Bearing Housing

    Ref Part Description Qty

    201 248691 Hi-Boy Sprayers 1

    See parts, page 18

    248695 Lo-Boy Sprayers 1

    See parts, page 18

    Includes Lo-Boy Suction Set Kit,

    See parts, page 26

    202 240794 HOSE, grounded, nylon; 1/4 in. ID; 1

    cpld 1/4 npsm(fbe); 50 foot (15 m);

    spring guards both ends

    3300 psi (227 bar, 27.7 MPa)

    240797 HOSE, grounded 3/8 in. x 50 ft

    (TexSpray 5900HD Convertible)

    1

    204 288420 CONTRACTOR II SPRAY GUN 1

    Includes RAC X 517-size SwitchTip

    and HandTite Guard

    See 311861 for parts

    241705 TEXTURE SPRAY GUN, see

    308491 for parts (TexSpray

    5900HD Convertible)

    1

    205 241735 HOSE, whip 1/4 in. x 3 ft

    (TexSpray 5900HD Convertible)

    1

    ti6429a

    204

    202

    Ref Part Description Qty

    40 289274 HOUSING, bearing, complete 1

    45 118444 SCREW, mach hex wash hd 1

    50 15E625 PIN, housing, bearing 1

    51 15G890 LATCH, housing, bearing 1

    52 111040 NUT, lock hex 2

    150 15E975 CLIP, spring 1

    180 15F498 SCREW, adjustment 1

    181 15F503 SCREW, set, socket hd 1

    182 15F116 LATCH 1

    196 15G584 RECEIVER, clamp 1

    197 116942 SCREW, shoulder, socket head 1

    181

    182

    52

    50

    51

    180

    45

    150

    40

    196

    197

  • Page 26:

    Parts

    26 311046H

    Lo-Boy Suction Set - Parts Drawing and List

    Models 248695, 248697, 248890

    Ref Part Description Qty

    287631 KIT, repair, tube suction

    401 287537

    HOSE, suction, GMAX II 3900/5900

    1

    402 287536 HOSE, drain,

    GMAX II 3900/5900

    1

    403 189920 STRAINER, 1-11 1/2 npsm 1

    404 241920 DEFLECTOR, threaded 1

    405 15D000 CLIP, drain line 1

    406 15C980 NUT, jam 1

    407 15C981 WASHER, suction, swivel 1

    408 118505 RING, retaining, external 1

    409 117559 O-RING 2

    410 115099 WASHER, garden hose 1

    TIA

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

  • Page 27:

    Technical Data

    311046H 27

    Technical Data

    Dimensions

    Power

    Honda GX160 Engine (ANSI Power Rating @ 3600

    rpm)

    5.5 Horsepower (4.1 kW)

    Electric Motor 2.0 HP (1.5 kW)

    Maximum working pressure 3300 psi

    (227 bar, 22.7 MPa)

    Noise Level

    Sound power 100 dBa

    per ISO 3744

    Sound pressure 86 dBa

    measured at 3.1 feet (1 m)

    Cycles/gallon (liter) 93 (25)

    Maximum delivery

    Gas Engine 1.6 gpm (6.0 liter/min)

    Electric Motor 1.1 gpm (4.2 liter/min)

    Maximum tip size

    Gas Engine

    1 gun with 0.043 in. tip

    2 gun with 0.029 in. tip

    3 gun with 0.023 in. tip

    4 gun with 0.019 in. tip

    Electric Motor

    1 gun with 0.031 in. tip

    2 gun with 0.017 in. tip

    Inlet paint strainer 16 mesh (1190 micron)

    stainless steel screen, reusable

    Outlet paint filter 60 mesh (250 micron)

    stainless steel screen, reusable

    Pump inlet size

    1-5/16–12 UN-2A

    Fluid outlet size ¼ npsm from fluid filter

    Wetted parts zinc-plated carbon steel, PTFE, Nylon, polyurethane,

    UHMW polyethylene, fluoroelastomer, acetal, leather,

    aluminum, tungsten carbide, nickel- and zinc-plated

    carbon steel, stainless steel, chrome plating

    Sprayer

    (without hose and gun)

    Weight lb (kg) Height in. (cm) Width in. (cm) Length in. (cm)

    248691 Hi-Boy 168 (76) 34.5 (87.6) 24.5 (62.2) 33.5 (85.1)

    255630 HD, 248695 Lo-Boy 173 (78) 34.5 (87.6) 24.5 (62.2) 33.5 (85.1)

  • Page 28:

    Graco Standard Warranty

    28 311046H

    Graco Standard Warranty

    Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in

    material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty

    published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

    Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written

    recommendations.

    This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty

    installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of

    non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with

    structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or

    maintenance of structures, accessories, equipment or materials not supplied by Graco.

    This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of

    the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned

    to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will

    be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

    Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

    (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or

    consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

    GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

    PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

    MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

    the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these

    warranties.

    In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or

    the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the

    negligence of Graco, or otherwise.

    FOR GRACO CANADA CUSTOMERS

    The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,

    given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la

    rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite

    de ou en rapport, directement ou indirectement, avec les procédures concernées.

    ADDITIONAL WARRANTY COVERAGE

    Graco does provide extended warranty and wear warranty for products described in the Graco Contractor Equipment Warranty Program.

    TO PLACE AN ORDER, contact your Graco distributor, or call 1-800-690-2894 to identify the nearest distributor.

    All written and visual data contained in this document reflects the latest product information available at the time of publication.

    Graco reserves the right to make changes at any time without notice.

    This manual contains English. MM 311046

    Graco Headquarters: Minneapolis

    International Offices: Belgium, Korea, China, Japan

    GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

    www.graco.com

    311046F

    2/2005, Audited 3/2005, Revised 07/2008

DOC-34940fcf:

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    FWS-7810 Server - #N9NY96

    FWS-7810, 105, aaeon/fws-7810.pdf

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Operating Impressions, Questions and Answers: