Quadra-Fire CB1200I-C Owner's Manual

24, 24 June 4, 20197027-805C CB1200 Pellet Insert With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a prob- lem, this troubleshooting guide will assist a qualied service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualied service technician. 4 Troubleshooting Guide SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Plug in appliance - No response. No current to outlet…

1, 1 June 4, 20197027-805C NOTICE: DO NOT DISCARD THIS MANUAL R CB1200 PELLET INSERT APPLIANCE MODEL: CB1200I-C Owner’s Manual Operation & Care INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference. Contact your dealer with questions on installation, operation, or service. Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recommends HHT Factory …

11, 11June 4, 2019 7027-805C CB1200 Pellet Insert H. Starting Your First Fire 1. A thermostat is required for proper operation of this appliance. At this time, ll the hopper with pellets, set the thermostat to its lowest setting. Plug the power cord into nearby outlet. 2. The exhaust blower will stay on for approximately 18 minutes even though the thermostat is not calling for heat. This is normal. 3. Locate the heat output control switch on the lower right side of the rebox in front of the right access panel. Set to the HIGH setting and …

35, Quadra-Fire CB1200I-C 35June 4, 2019 7027-805C CB1200 Pellet Insert Service Parts CB1200I-C Beginning Manufacturing Date: May 2019 Ending Manufacturing Date: Active R IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor. Stocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER 1 Hopper Lid Assembly SRV7027-040 1.1 Hinge, Hopper Lid 812-4220 1.2 Mount, Hopper Lid Supp…

9, Quadra-Fire CB1200I-C 9June 4, 2019 7027-805C CB1200 Pellet Insert User Guide 2 Operating Instructions D. Fuel Material and Fuel Storage Pellet fuel quality can greatly uctuate. This appliance has been designed to burn a wide variety of fuels, giving you the choice to use the fuel that is most economical in your region. Hearth & Home Technologies strongly recommends only using Pellet Fuel Institute (PFI) certied fuel. Fuel Material • Made from sawdust or wood by-products • Depending on the source material it may have a high or low ash conten…

12, Quadra-Fire CB1200I-C 12 June 4, 20197027-805C CB1200 Pellet Insert L. Insert Removal In the case that service or inspection is required the appliance may need to be removed from the wall. 1. Appliance must be unplugged before removal of appliance is possible. Unplug the appliance from its power source. 2. Remove insert surround from appliance, to ease the process of removal. 3. Remove the clip from the exhaust transition from the exhaust outlet in the back of the appliance. This is what connects the venting to the appliance. Removal of the …

7, 7June 4, 2019 7027-805C CB1200 Pellet Insert Model CB1200 Pellet Insert Laboratory OMNI Test Laboratories, Inc. Safety Report No. 061-S-13-2 Type Solid Fuel Room Appliance/Pellet Fuel Burning Type Insert Standard ASTM E1509-95, UL127, ULC S628- 93, ULC S610-M87, and ULC/ORD- C1482-M1990 Room Appliance Pellet Fuel Burning Type, (UM) 84-HUD.For use only with palletized wood or shelled eld corn fuel. Mobile Home Approved This pellet insert needs periodic inspection and repair for proper operation. It is against…

13, 13June 4, 2019 7027-805C CB1200 Pellet Insert O. Thermostat Controls TEMPERATURE (HEAT / OFF) SWITCH: Set this switch to Heat to control your appliance. The o position will disable the appliance. SET (MULTI- FUNCTION) SLIDE SWITCH: This provides easy access to common settings, and should always remain in RUN unless items are being adjusted. Figure 13.1 NOTE: When thermostat is set to “Manual” non- programmable mode, all positions of the SET slide switch will act like RUN. UP / DOWN BUTTONS: The…

22, 22 June 4, 20197027-805C CB1200 Pellet Insert Left & Right Access Covers Remove Screws Exposed Heat Exchanger Tubes Drop Tube Figure 22.1 - Baes Removed 16. Preparing Firebox for Non-Burn Season • Frequency: At the end of the heating season • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is o. b. Remove all ash from the rebox and vacuum thoroughly. c. Paint all exposed steel, including cast-iron. • Use the Touch-Up paint supplied with …

16, Quadra-Fire CB1200I-C 16 June 4, 20197027-805C CB1200 Pellet Insert T. Thermostat Battery Replacement This thermostat is powered by two “AA” Alkaline batteries. The batteries should be replaced AT LEAST once per year to ensure reliable operation or sooner if the LO BATT appears on the display screen. The batteries are located on the back of the thermostat’s circuit board. The front portion of the thermostat can be removed from the back half by using the tabs on the top edge of the thermostat housing (Figure 16.1). Figure 16.1 Figure 16.4 Figu…

23, 23June 4, 2019 7027-805C CB1200 Pellet Insert Ash Build Up in Firebox Pellets Back Up In Feed Tube Firepot Overfills Tall, Lazy Flame, Orange in Color Incorrect Correct Flame Size, Yellow/White in Color Correct Figure 23.1 Figure 23.2 Figure 23.3 E. High Ash Fuel Content Maintenance • Frequency: When the ash build-up exceeds more than half way up the re pot. • By: Homeowner Poor quality pellet fuel, or lack of maintenance, can create conditions that make the re pot ll quickly with ashes and …

26, 26 June 4, 20197027-805C CB1200 Pellet Insert 5 Service Parts Replacement A. Blower Replacement Figure 26.1 Blue Wire White Wires Housing Bolts Blower Mounting Screws 1. Combustion (Exhaust) Blower Replacement PART NUMBER: 812-3381 b. Prep appliance from the blower removal: iii. Disconnect the appliance from the electrical outlet. iv. Remove panel set and disconnect ue. v. Pull appliance out onto the hearth. vi. Remove the right-side access panel, then slide out the righ…

28, Quadra-Fire CB1200I-C 28 June 4, 20197027-805C CB1200 Pellet Insert Top & Bottom Frame Door Latch Side Frame Center Posts Glass Figure 28.2 Figure 28.1 Remove Door Latch First and then Side Frame Door Frame shown with no Glass or Glass Frames Remove 5 nuts from Bottom Frame 2. Replacing Side Glass Handle glass assembly with care. When cleaning glass: CAUTION • Avoid striking, scratching or slamming glass. • Do NOT clean glass when it is hot. • Do NOT use abrasive cleaners. • Use a hard water deposit glass cleaner on wh…

10, Quadra-Fire CB1200I-C 10 June 4, 20197027-805C CB1200 Pellet Insert E. Before Your First Fire 1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the re protection, venting and thermostat installation instructions. 2. Double check that the ash drawer and rebox are empty! 3. Check the position of the thermocouple, located above the re pot, and make sure that it protrudes approximately…

19, Quadra-Fire CB1200I-C 19June 4, 2019 7027-805C CB1200 Pellet Insert C. General Maintenance and Cleaning 1. Types of Fuel Type of fuel you are burning will dictate how often you have to clean your re pot. If the fuel you are burning has a high dirt or ash content or you are burning shelled eld corn, it may be necessary to clean the re pot more than once a day. Dirty fuel will cause clinkers to form in the re pot (Figure 19.1). A clinker is formed when dirt, ash or a non-burna…

8, 8 June 4, 20197027-805C CB1200 Pellet Insert F. Sleeping Room When installed in a sleeping room it is recommended that 3ft of vertical be installed prior to horizontally exiting the room and a smoke/CO alarm be installed in the bedroom; The size of the room must be at least 50ft³ per 1,000 Btu/ hr stove input, if the stove exceeds the room size, out air must be installed. G. California - Prop65 WARNING This product an…

38, 38 June 4, 20197027-805C CB1200 Pellet Insert Service Parts CB1200I-C Beginning Manufacturing Date: May 2019 Ending Manufacturing Date: Active R IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor. Stocked at Depot ITEM D…

40, Quadra-Fire CB1200I-C 40 June 4, 20197027-805C CONTACT INFORMATION Hearth & Home Technologies 352 Mountain House Road Halifax, PA 17032 Division of HNI INDUSTRIES Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer log onto www.quadrafire.com DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instruc- tions included. • Leave this manual with party r…

21, 21June 4, 2019 7027-805C CB1200 Pellet Insert 9. Cleaning Exhaust Path • Frequency: Yearly or more frequently depending on ash build-up. • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is o. b. Open the hinged access door on the left of the insert. c. Reach in and unlatch the trap door that is connected to the rear of exhaust blower. d. Use a small vacuum hose attachment to clean area. e. Re-latch and close trap door. 11. …

39, 39June 4, 2019 7027-805C CB1200 Pellet Insert Service Parts CB1200I-C Beginning Manufacturing Date: May 2019 Ending Manufacturing Date: Active R IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor. Stocked at Depot ITEM DESCRIPTION COM…

18, 18 June 4, 20197027-805C CB1200 Pellet Insert 3 Maintenance and Service B. Quick Reference Maintenance Chart Cleaning or Inspection Frequency Daily Weekly Monthly Yearly Ash Pan (Wood Pellets) Every 5 bags of fuel OR X Ash Pan (Corn) Daily X Ash Removal from Firebox More frequently depending on the fuel type or ash build-up OR X Beneath Heat Exchanger Every 1 ton of fuel OR X Blower, Combustion (Exhaust) More frequently depend…

3, 3June 4, 2019 7027-805C CB1200 Pellet Insert TABLE OF CONTENTS Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Indicates practices which may cause damage to the appliance or to prop…

31, 31June 4, 2019 7027-805C CB1200 Pellet Insert Terminal Block Center 2 Screws for Thermostat Wires Power Outlet Heat Output Switch Reset Button Red Call Light Fuse Control Box Blue Blinking Light Red/ Green Light Figure 31.1 Exhaust Blower Convection Blower Exhaust Transition Assembly Figure 31.3 B. Component Locations Cleaning Rods Heat Exchanger Tubes Figure 31.2 …

5, 5June 4, 2019 7027-805C CB1200 Pellet Insert 4021-645J • 08-03-172 WARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. • • This warranty is only valid in the country in which the HHT authorized dealer or distributor that sold the appliance resides. • Contact your installing dealer for warranty service. If the installing dealer or distributor …

2, 2 June 4, 20197027-805C CB1200 Pellet Insert A. Sample of Serial Number / Safety Label LOCATION: On chain behind right access panel & Behind left access panel NOTE: 1. MATERIAL: FOIL 2. BACKGROUND: SILVER 3. COPY: BLACK / RED 4. ADHESIVE: YES 5. TEMPERATURE RATING: 14°F TO 248°F (-10°C TO 120°C) 6. STARTING SERIAL NUMBER: US08700000 11.00 1.00 HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CAUTION: CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit with fuel hopper li…

27, 27June 4, 2019 7027-805C CB1200 Pellet Insert PART NUMBERS: LEFT BAFFLE: 812-4200 RIGHT BAFFLE: 812-4210 1. Use proper shut down procedures to shut down the appliance and let it completely cool down. 2. Open right side panel and then open the door. 3. The 2 baes are located at the top inside of rebox. 4. Place your hand on the bae and slide it up and the bottom edge will fall down and then you can lift the bae out. Repeat for the other side. a. Remove Bae to Acce…

32, 32 June 4, 20197027-805C CB1200 Pellet Insert C. Service & Maintenance List Date of Service Performed By Description of Service …