Char-Broil Thermos C45G Product Manual

32 pages manual for Char-Broil Thermos C45G Grill

Char-Broil Thermos C45G Grill Manual

Manufacturer: Char-Broil

Category of Device: Grill

Document: Char-Broil Thermos C45G Product Manual, File Type: PDF

Count of Pages: 32

Download Char-Broil Thermos C45G Manual

Char-Broil Thermos C45G Grill Manual, Summary of Contents:

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1 Char-Broil Thermos C45G Page 1

Char-Broil Thermos C45G Manual Page 1 Page 1 Assembly instructions © 2013        PRODUCT GUIDEMODEL 461442513 © 2013 Char-Broil, LLC    Columbus, GA  31902 Printed in China  Serial Number Date Purchased IMPORTANT: Fill out the product record information below. See rating label on grill for serial number. For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548. Thermos C45G 11/21/12 • G432-001-410801 ...

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Char-Broil Thermos C45G Manual Page 2 Page 2 TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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Char-Broil Thermos C45G Manual Page 3 Page 3 3   WARNING Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the  regulator/valve assembly supplied. If your grill is Dual Fuel ready,a conversion kit must be purchased for use with natural gas. • Grill installation must conform with local codes, or in their  absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2. • All electrical...

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Char-Broil Thermos C45G Manual Page 4 Page 4 4 First Time UseRead your Assembly Manual and ensure the grill is put together properly.  Remove all Point-of-Purchase advertising material from all grill surfaces before first use.  We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use.  This aids in removing the oils used during manufacturing. Lava Rock / BriquettesThis gas grill has been designed, engineered, and tested to be used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning proces...

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Char-Broil Thermos C45G Manual Page 5 Page 5 5   Outdoor grilling is really quite simple.  You'll succeed with burgers, dogs, or steaks usually on your very first try.  With experience, you will learn how to work with your grill, creating more imaginative meals all the time.  This knowledge makes up the art of grilling.  Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area. Direct CookingDirect cooking involves grilling your meat directly over high heat.  It is perfe...

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Char-Broil Thermos C45G Manual Page 6 Page 6 6 Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking.  Grilling can be affected by many external conditions.  In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer.  The meat's internal temperature and thickness can also affect cooking times.  Cold and thicker meats will take longer to cook.  Internal Meat TemperaturesMeat cooked on a grill often browns very fast on the outside.  Therefore, use a...

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Char-Broil Thermos C45G Manual Page 7 Page 7 7 Why Clean?We've all heard the saying 'An ounce of prevention is worth a pound of cure'.  This is great advice when it comes to keeping your grill clean. Routine CarePeriodic cleaning of this grill is necessary,as grill fires can occur when grease andfood debris collect in the bottom of the grill.After each use, remove any remainingfood particles from the cooking grate andinside of the grill using a grill brush.  Dothis after the grill has cooled down, yet isstill warm.  It is much easier to clean foodparticles while warmth is still present, thanaf...

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Char-Broil Thermos C45G Manual Page 8 Page 8 8 • NEVER store a spare LP cylinder under or near  the appliance or in an enclosed area.  • Never fill a cylinder beyond 80% full.• An over filled or improperly stored cylinder is a  hazard due to possible gas release from the safety relief valve.  This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping,  immediately get away from the LP cylinder/appliance and call your fire department. DANGER USE AND CARE LP Cylind...

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Char-Broil Thermos C45G Manual Page 9 Page 9 9   WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1.LP cylinder must be properly secured onto grill. (Refer to  assembly section.) 2.Turn all control knobs to the OFF position. 3.Turn LP cylinder OFF by turning hand-wheel clockwise to a  full stop. 4.Remove the protective cap from LP cylinder valve. Always use  cap and strap supplied with valve. Safety Relief Valve Nipple has to be centeredinto ...

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Char-Broil Thermos C45G Manual Page 10 Page 10 10     6.Turn the coupling nut clockwise and tighten to a full stop. The  regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator! Straight Hold coupling nut and regulatoras ...

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Char-Broil Thermos C45G Manual Page 11 Page 11 11 ▲ ▲ ▲▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ Safety Tips Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve.  Never move grill while in operation or still hot. Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. Maximum load for sideburner and side shelf is 10 lbs. ▲  Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles rem...

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Char-Broil Thermos C45G Manual Page 12 Page 12 12     Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate  knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HIGH LOW Match-Lighting ▲  Do not lean over grill while lighting. 1. Open lid. Turn ON gas at LP cylinder....

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Char-Broil Thermos C45G Manual Page 13 Page 13 13   Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burnerassembly or if you have trouble igniting grill.1.  Turn gas OFF at control knobs and LP cylinder.2. Remove cooking grates and flame tamers.  3. Remove carryover tubes and burners. 4. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the oneeasiest for you. (A) Bend a stiff wire (a light weight coat hanger works well)  into a small hook. Run the hook through each burn...

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Char-Broil Thermos C45G Manual Page 14 Page 14 14 This warranty only applies to units purchased from an authorized retailer.  Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.  The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.   *Note:  A dated sales ...

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Char-Broil Thermos C45G Manual Page 15 Page 15 PARTS LIST 15   NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance fromthose on your particular grill model. However, the method of assembly remains the same. Key Qty Description A 1 FIREBOX B 4 TUBE BURNER C 1 ELECTRODE, MAIN BURNER D 3 CARRY OVER TUBE E 1 CONTROL PANEL, MAIN F 1 ELECTRONIC MODULE, W/BUTTON G 1 BUTTON, F/ ELECTRONIC MODULE H 1 VALVE/ HOSE/ REGULATOR I 5 BEZEL F/ KNOB J 5 CONTROL KNOB K 1 GRILL LID L 1 LOGO PLATE M 1 TE...

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Char-Broil Thermos C45G Manual Page 16 Page 16 A B B B C B D D D E F G H I J I J J J I I I J K L M N O P Q Q Q Q R S T U V W X Y Z AA BB CC DD EE GG HH II JJ KK LL MM NN OO PP FF Q Q R R PARTS DIAGRAM 16 ...

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Char-Broil Thermos C45G Manual Page 17 Page 17 ASSEMBLY Place legs as shown. Left leg assembly has large holes on ends of legs.Hook tank exclusion wire into right and left leg assemblies. 1/4-20x1-1/2" Machine Screw Qty: 4 Place bottom shelf with cut out hole for LP tank next to legs with axle holes.Attach to right and left leg assemblies with 1/4-20x1-1/2" screws and 1/4-20 flange nuts. Axle Hole LP tank hole Bottom Shelf 1 2 1/4-20 Flange Nut Qty: 4 17 Right Leg Assembly Tank Exclusion Wire Left Leg Assembly Right Leg Assembly ...

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Char-Broil Thermos C45G Manual Page 18 Page 18 ASSEMBLY  Attach front panel to cart with #8x3/8" sheet metal screws. Front Panel Turn assembly upside down. Insert axle rod into wheel,  Axle Spacer, legs and other Axle Spacer and wheel.  Attach with Axle Washer and  Hitch Pin.   Axle Rod "Cone" side of wheel against leg 1” Hitch Pin Qty. 1 Axle Spacer Qty: 2 Axle  Washer Qty: 1 Axle Spacer 3 4 18 #8x3/8"  Sheet Metal Screw Qty. 6 Wheel Hitch Pin Axle Washer ...

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Char-Broil Thermos C45G Manual Page 19 Page 19 Stand cart upright. This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with  1/4 -20x1/2" machine screws. 1/4 -20x1/2" Machine Screw Qty: 4 Grill Head 5 19 ...

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Char-Broil Thermos C45G Manual Page 20 Page 20 Hook side wall of shelf over support brackets on side of firebox (A).  Inside firebox insert 7x15 fiber washers and 1/4-20x1/2" machine screws as shown (B). Attach shelf with flange nuts on each side. (C). A B C Right Side Shelf Back o f firebox Attach fascia to firebox with #8x3/8" sheet metal  screws. 6 7 20 Bracket #8x3/8"  Sheet Metal Screw Qty: 2 7x15 Fiber Washer Qty: 4 1/4-20x1/2" Machine Screw Qty: 4 1/4-20 Flange Nut Qty: 4 ...

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Char-Broil Thermos C45G Manual Page 21 Page 21 Hook side wall of sideburner shelf over support brackets on side of firebox (A).  Inside firebox insert 7x15 fiber washers and 1/4-20x1/2" machine screws as shown (B). Attach sideburner shelf with flange nuts on each side. (C).  7x15 Fiber Washer Qty: 4 1/4-20x1/2" Machine Screw Qty: 4 1/4-20 Flange Nut Qty: 4 C Attach fascia to firebox with #8x3/8" sheet metal screws. B A C Sideburner Shelf 8 9 21 #8x3/8"  Sheet Metal Screw Qty. 2 ...

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Char-Broil Thermos C45G Manual Page 22 Page 22 Burner Tube Valve Sideburner Ignitor Wire Burner Clip C Sideburner Control Knob D Wing Nut Qty: 1  Attach sideburner bezel and valve with #8-32x3/8" machine screws (A).  Place sideburner into shelf. Make sure valve is inside sideburner tube. Attach sideburner with wing nut (B). Hook burner clip to sideburner tube and around manifold.  Attach sideburner ignitor wire (C) Press sideburner control knob onto valve stem (D). Place grate onto sideburner shelf (E). E Sideburner Grate 10  #8-32X3/8”  Machin...

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Char-Broil Thermos C45G Manual Page 23 Page 23 Place heat tents over burners by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox.  Heat  Tent Back of Firebox Pin Heat  Tent Front of Firebox Place cooking grates onto grate rests.  Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is in...

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Char-Broil Thermos C45G Manual Page 24 Page 24 13 14  LP tank is sold separately.  Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak check before attaching to grill and regulator. Place LP tank into hole in bottom shelf with tank collar opening facing to front of grill as shown. Finger tighten tank thumbscrew to hold LP tank securely in place. See Use and Care section to correctly Leak Test and perform the Burner Flame Check CAUTION •  Failure to install tank correctly may allow gas hose to  be damaged in operation, resu...

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Char-Broil Thermos C45G Manual Page 25 Page 25 DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or continuous excessive flames above cooking surface. Burner(s) will not  light using ignitor.(See Electronic Ignition Troubleshooting also) Continued on next pag...

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Char-Broil Thermos C45G Manual Page 26 Page 26 Troubleshooting (continued) Problem Burner(s) will not  light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP cylinder. One burner does not light from other burner(s). Possible Cause ELECTRONIC IGNITION:• No spark, no ignition noise. • No spark, some ignition noise. • Sparks, but not at electrode or at full  strength. • See “GAS ISSUES:”...

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Char-Broil Thermos C45G Manual Page 27 Page 27 Troubleshooting - Electronic Ignition Problem (Ignition) SECTION INo sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can  be heard from spark  module. SECTION II SECTION IIISparks are present but not at all electrodes and/or not at full strength Possible Cause • Battery not installed  properly. • Dead battery. • Button assembly not  installed properly. • Faulty spark module. • Output lead  connections not connected. • Output lead  connections not conn...

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Char-Broil Thermos C45G Manual Page 28 Page 28 NOTE 28    ...

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