Char-Broil 463650413 Grill Manual
Category of Device: Grill
Document: Char-Broil 463650413 Product Manual, File Type: PDF
Count of Pages: 28Download Char-Broil 463650413 Manual
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Page No1 Summary
Char-Broil 463650413 Manual Page 1 Page 1 Assembly instructions © 2013 PRODUCT GUIDEMODEL 463650413 © 2013 Char-Broil, LLC Columbus, GA 31902 Printed in China Serial Number Date Purchased IMPORTANT: Fill out the product record information below. See rating label on grill for serial number. For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548. Classic C-22G1 07/26/12 • G309-001-060801 ...
Page No2 Summary
Char-Broil 463650413 Manual Page 2 Page 2 TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page No3 Summary
Char-Broil 463650413 Manual Page 3 Page 3 3 WARNING Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready,a conversion kit must be purchased for use with natural gas. • Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2. • All electrical...
Page No4 Summary
Char-Broil 463650413 Manual Page 4 Page 4 4 First Time UseRead your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing. Lava Rock / BriquettesThis gas grill has been designed, engineered, and tested to be used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning proces...
Page No5 Summary
Char-Broil 463650413 Manual Page 5 Page 5 5 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area. Direct CookingDirect cooking involves grilling your meat directly over high heat. It is perfe...
Page No6 Summary
Char-Broil 463650413 Manual Page 6 Page 6 6 Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook. Internal Meat TemperaturesMeat cooked on a grill often browns very fast on the outside. Therefore, use a...
Page No7 Summary
Char-Broil 463650413 Manual Page 7 Page 7 7 Why Clean?We've all heard the saying 'An ounce of prevention is worth a pound of cure'. This is great advice when it comes to keeping your grill clean. Routine CarePeriodic cleaning of this grill is necessary,as grill fires can occur when grease andfood debris collect in the bottom of the grill.After each use, remove any remainingfood particles from the cooking grate andinside of the grill using a grill brush. Dothis after the grill has cooled down, yet isstill warm. It is much easier to clean foodparticles while warmth is still present, thanaf...
Page No8 Summary
Char-Broil 463650413 Manual Page 8 Page 8 8 • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full.• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department. DANGER USE AND CARE LP Cylind...
Page No9 Summary
Char-Broil 463650413 Manual Page 9 Page 9 9 WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2.Turn all control knobs to the OFF position. 3.Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop. 4.Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve. Safety Relief Valve Nipple has to be centeredinto ...
Page No10 Summary
Char-Broil 463650413 Manual Page 10 Page 10 10 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator! Straight Hold coupling nut and regulatoras ...
Page No11 Summary
Char-Broil 463650413 Manual Page 11 Page 11 11 ▲ ▲ ▲▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ Safety Tips Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. Never move grill while in operation or still hot. Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. Maximum load for sideburner and side shelf is 10 lbs. ▲ Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles rem...
Page No12 Summary
Char-Broil 463650413 Manual Page 12 Page 12 12 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HIGH LOW Match-Lighting ▲ Do not lean over grill while lighting. 1. Open lid. Turn ON gas at LP cylinder....
Page No13 Summary
Char-Broil 463650413 Manual Page 13 Page 13 13 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burnerassembly or if you have trouble igniting grill.1. Turn gas OFF at control knobs and LP cylinder.2. Remove cooking grates and flame tamers. 3. Remove carryover tubes and burners. 4. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the oneeasiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burn...
Page No14 Summary
Char-Broil 463650413 Manual Page 14 Page 14 14 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination. *Note: A dated sales ...
Page No15 Summary
Char-Broil 463650413 Manual Page 15 Page 15 PARTS LIST 15 NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance fromthose on your particular grill model. However, the method of assembly remains the same. Key Qty Description A 1 FIREBOX B 2 MAIN BURNER C 1 ELECTRODE, F/ MAIN BURNER D 1 CARRY OVER TUBE E 1 CONTROL PANEL, MAIN F 1 ELECTRONIC IGNITION MODULE G 1 BUTTON, F/ IGNITION MODULE H 1 SHIELD, F/ ELECTRONIC IGNITION MODULE I 1 HOSE VALVE REGULATOR ASSEMBLY J 2 BEZEL F...
Page No16 Summary
Char-Broil 463650413 Manual Page 16 Page 16 PARTS DIAGRAM 16 A DD CC M V D I EE HH X BB KK Y Z II FF LL FF GG AA Y JJ E L G F K J H N U C T P R O Q W B S MM NN OO PP ...
Page No17 Summary
Char-Broil 463650413 Manual Page 17 Page 17 ASSEMBLY 17 1 Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Caster Pin and save for future maintenance. 1 2 Place...
Page No18 Summary
Char-Broil 463650413 Manual Page 18 Page 18 Upper Door Brace Back Rail 18 3 Attach upper door brace and back rail to cart side frames with #8x3/8” sheet metal screws. 4 Attach handle to door with #10-24X3/8˝ machine screws, 5mm lock washers and 5mm flat washers. Insert hinge pin on bottom shelf into hole in door. Press upper hinge pin in upper door brace, align hinge hole on top of door, and release hinge pin into door. #8x3/8’’ Sheet Metal Screw Qty. 8 5mm Lock Washer Qty. 2 5mm Flat Washer Qty...
Page No19 Summary
Char-Broil 463650413 Manual Page 19 Page 19 19 5 Carefully lower the gill head onto the cart. Make sure the regulator hose is hanging inside the cart. Secure with 1/4-20X1/2'' machine screws as shown. 6 Hang side shelf assembly onto the pre-installed screws and bushings on side shelf brackets as shown. Insert 1/4-20X1/2'' Machine Screws and bushings through side shelf assembly and side shelf brackets. Secure with 1/4-20 flange nuts as shown. Repeat above steps for another side. To...
Page No20 Summary
Char-Broil 463650413 Manual Page 20 Page 20 20 7 Place heat tents over burners by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox. 8 Place cooking grates onto grate rests. Unscrew ignitor cap and place AAA battery into ignitor slot with positive end (+) facing outward. Replace ignitor cap onto ignitor. Heat Tent Back of Firebox Pin Heat Tent Front of Firebox AAA Battery Cooking Grate ...
Page No21 Summary
Char-Broil 463650413 Manual Page 21 Page 21 21 9 Insert ends of Warming Rack pivot wire into holes in sides of grill lid. Insert ends of Warming Rack leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Warming Rack is installed upside-down. 10 Hang grease cup clip from bottom of firebox and place grease cup into grease clip. CAUTION Failure to install grease cup clip and grease cup will cause hot grease to drip from bot...
Page No22 Summary
Char-Broil 463650413 Manual Page 22 Page 22 22 11 LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak-check before attaching to grill and regulator. See Use and Care section to correctly Leak Test and perform the Burner Flame Check. Place LP tank into hole in bottom shelf with tank collar opening facing to front of grill as shown. Finger tighten tank retainer screw to hold LP tank securely in place. LP Cylinder (not included) CAUTI...
Page No23 Summary
Char-Broil 463650413 Manual Page 23 Page 23 23 DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or continuous excessive flames above cooking surface. Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Continued on nex...
Page No24 Summary
Char-Broil 463650413 Manual Page 24 Page 24 24 Troubleshooting (continued) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP cylinder. One burner does not light from other burner(s). Possible Cause ELECTRONIC IGNITION:• No spark, no ignition noise. • No spark, some ignition noise. • Sparks, but not at electrode or at full strength. • See ...
Page No25 Summary
Char-Broil 463650413 Manual Page 25 Page 25 25 Troubleshooting - Electronic Ignition Problem (Ignition) SECTION INo sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION IIISparks are present but not at all electrodes and/or not at full strength Possible Cause • Battery not installed properly. • Dead battery. • Button assembly not installed properly. • Faulty spark module. • Output lead connections not connected. • Output lead connections not...
Page No26 Summary
Char-Broil 463650413 Manual Page 26 Page 26 26 NOTE ...
Page No27 Summary
Char-Broil 463650413 Manual Page 27 Page 27 27 *❶ First Name | Nombre | Prénom Initial | Inicial | Initiale Last Name | Apellido | Nom de Famillie Address (number & street) | Dirección (número y calle) | Adresse (numéro et rue) Apt Number | Nº de apart | Nº d’appt. City | Cludad | Ville State | Estado | Province Zip Code | Có...
Page No28 Summary
Char-Broil 463650413 Manual Page 28 Page 28 THANK YOU FOR YOUR RECENT PURCHASE FROM REGISTER YOUR PRODUCT TO RECEIVE A SPECIAL OFFER CHARBROIL.COM/REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE • Valuable product information • Inspiring grilling accessories • Reliable customer support • Delicious recipes and tips from chefs • Exciting events and promotions • And much more! ...
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