Char-Broil 463650413 Product Manual

28 pages manual for Char-Broil 463650413 Grill

Char-Broil 463650413 Grill Manual

Manufacturer: Char-Broil

Category of Device: Grill

Document: Char-Broil 463650413 Product Manual, File Type: PDF

Count of Pages: 28

Download Char-Broil 463650413 Manual

Char-Broil 463650413 Grill Manual, Summary of Contents:

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1 Char-Broil 463650413 Page 1
Page No1 Summary

Char-Broil 463650413 Manual Page 1 Page 1 Assembly instructions © 2013        PRODUCT GUIDEMODEL 463650413 © 2013 Char-Broil, LLC    Columbus, GA  31902 Printed in China  Serial Number Date Purchased IMPORTANT: Fill out the product record information below. See rating label on grill for serial number. For support and to register your grill, please visit us at If you have questions or need assistance during assembly, please call 1-800-241-7548. Classic C-22G1 07/26/12 • G309-001-060801 ...

2 Char-Broil 463650413 Page 2
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Char-Broil 463650413 Manual Page 2 Page 2 TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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Char-Broil 463650413 Manual Page 3 Page 3 3   WARNING Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the  regulator/valve assembly supplied. If your grill is Dual Fuel ready,a conversion kit must be purchased for use with natural gas. • Grill installation must conform with local codes, or in their  absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2. • All electrical...

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Char-Broil 463650413 Manual Page 4 Page 4 4 First Time UseRead your Assembly Manual and ensure the grill is put together properly.  Remove all Point-of-Purchase advertising material from all grill surfaces before first use.  We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use.  This aids in removing the oils used during manufacturing. Lava Rock / BriquettesThis gas grill has been designed, engineered, and tested to be used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning proces...

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Char-Broil 463650413 Manual Page 5 Page 5 5   Outdoor grilling is really quite simple.  You'll succeed with burgers, dogs, or steaks usually on your very first try.  With experience, you will learn how to work with your grill, creating more imaginative meals all the time.  This knowledge makes up the art of grilling.  Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area. Direct CookingDirect cooking involves grilling your meat directly over high heat.  It is perfe...

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Char-Broil 463650413 Manual Page 6 Page 6 6 Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking.  Grilling can be affected by many external conditions.  In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer.  The meat's internal temperature and thickness can also affect cooking times.  Cold and thicker meats will take longer to cook.  Internal Meat TemperaturesMeat cooked on a grill often browns very fast on the outside.  Therefore, use a...

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Char-Broil 463650413 Manual Page 7 Page 7 7 Why Clean?We've all heard the saying 'An ounce of prevention is worth a pound of cure'.  This is great advice when it comes to keeping your grill clean. Routine CarePeriodic cleaning of this grill is necessary,as grill fires can occur when grease andfood debris collect in the bottom of the grill.After each use, remove any remainingfood particles from the cooking grate andinside of the grill using a grill brush.  Dothis after the grill has cooled down, yet isstill warm.  It is much easier to clean foodparticles while warmth is still present, thanaf...

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Char-Broil 463650413 Manual Page 8 Page 8 8 • NEVER store a spare LP cylinder under or near  the appliance or in an enclosed area.  • Never fill a cylinder beyond 80% full.• An over filled or improperly stored cylinder is a  hazard due to possible gas release from the safety relief valve.  This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping,  immediately get away from the LP cylinder/appliance and call your fire department. DANGER USE AND CARE LP Cylind...

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Char-Broil 463650413 Manual Page 9 Page 9 9   WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1.LP cylinder must be properly secured onto grill. (Refer to  assembly section.) 2.Turn all control knobs to the OFF position. 3.Turn LP cylinder OFF by turning hand-wheel clockwise to a  full stop. 4.Remove the protective cap from LP cylinder valve. Always use  cap and strap supplied with valve. Safety Relief Valve Nipple has to be centeredinto ...

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Char-Broil 463650413 Manual Page 10 Page 10 10     6.Turn the coupling nut clockwise and tighten to a full stop. The  regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator! Straight Hold coupling nut and regulatoras ...

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Char-Broil 463650413 Manual Page 11 Page 11 11 ▲ ▲ ▲▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ Safety Tips Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve.  Never move grill while in operation or still hot. Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. Maximum load for sideburner and side shelf is 10 lbs. ▲  Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles rem...

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Char-Broil 463650413 Manual Page 12 Page 12 12     Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate  knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HIGH LOW Match-Lighting ▲  Do not lean over grill while lighting. 1. Open lid. Turn ON gas at LP cylinder....

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Char-Broil 463650413 Manual Page 13 Page 13 13   Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burnerassembly or if you have trouble igniting grill.1.  Turn gas OFF at control knobs and LP cylinder.2. Remove cooking grates and flame tamers.  3. Remove carryover tubes and burners. 4. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the oneeasiest for you. (A) Bend a stiff wire (a light weight coat hanger works well)  into a small hook. Run the hook through each burn...

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Char-Broil 463650413 Manual Page 14 Page 14 14 This warranty only applies to units purchased from an authorized retailer.  Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.  The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.   *Note:  A dated sales ...

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Char-Broil 463650413 Manual Page 15 Page 15 PARTS LIST 15   NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance fromthose on your particular grill model. However, the method of assembly remains the same. Key Qty Description A 1 FIREBOX B 2 MAIN BURNER C 1 ELECTRODE, F/ MAIN BURNER D 1 CARRY OVER TUBE E 1 CONTROL PANEL, MAIN F 1 ELECTRONIC IGNITION MODULE G 1 BUTTON, F/ IGNITION MODULE H 1 SHIELD, F/ ELECTRONIC IGNITION MODULE I 1 HOSE VALVE REGULATOR ASSEMBLY J 2 BEZEL F...

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Char-Broil 463650413 Manual Page 16 Page 16 PARTS DIAGRAM 16 A DD CC M V D I EE HH X BB KK Y Z II FF LL FF GG AA Y JJ E L G F K J H N U C T P R O Q W B S MM NN OO PP ...

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Char-Broil 463650413 Manual Page 17 Page 17 ASSEMBLY 17   1       Place bottom shelf upside down.       Insert Caster Pin into the caster mounting plate to lock it in place, shown A.  Spin the caster clockwise into  the threads on the bottom shelf until secure.  Remove the Caster Pin and repeat for remaining casters.  Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Caster Pin and save for future maintenance. 1 2       Place...

18 Char-Broil 463650413 Page 18
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Char-Broil 463650413 Manual Page 18 Page 18 Upper Door Brace Back Rail 18 3       Attach upper door brace and back rail to cart side frames with #8x3/8” sheet metal screws. 4       Attach handle to door with #10-24X3/8˝ machine screws, 5mm lock washers and 5mm flat washers.       Insert hinge pin on bottom shelf into hole in door. Press upper hinge pin in upper door brace, align hinge hole  on top of door, and release hinge pin into door. #8x3/8’’ Sheet Metal Screw Qty. 8 5mm  Lock Washer Qty. 2 5mm  Flat Washer Qty...

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Char-Broil 463650413 Manual Page 19 Page 19 19   5       Carefully lower the gill head onto the cart.  Make sure the regulator hose is hanging inside the cart.  Secure with 1/4-20X1/2'' machine screws as shown. 6       Hang side shelf assembly onto the pre-installed screws and bushings on side shelf brackets as shown.      Insert 1/4-20X1/2'' Machine Screws and bushings through side shelf assembly and side shelf brackets.  Secure with 1/4-20 flange nuts as shown.       Repeat above steps for another side.      To...

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Char-Broil 463650413 Manual Page 20 Page 20 20     7    Place heat tents over burners by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest  on pins in back of firebox.  8       Place cooking grates onto grate rests.       Unscrew ignitor cap and place AAA battery into ignitor slot with positive end (+) facing outward. Replace  ignitor cap onto ignitor. Heat  Tent Back of Firebox Pin Heat  Tent Front of Firebox AAA Battery Cooking Grate ...

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Char-Broil 463650413 Manual Page 21 Page 21 21   9       Insert ends of Warming Rack pivot wire into holes in sides of grill lid. Insert ends of Warming Rack leg wire  into holes in sides of firebox.  NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Warming Rack is installed upside-down. 10        Hang grease cup clip from bottom of firebox and place grease cup into grease clip. CAUTION Failure to install grease cup clip and grease cup will cause hot grease to drip from bot...

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Char-Broil 463650413 Manual Page 22 Page 22 22     11        LP tank is sold separately.  Use only with an OPD (over-fill protection device) equipped LP tank.  Fill and leak-check before  attaching to grill and regulator.  See Use and Care section to correctly Leak Test and perform the Burner Flame Check.        Place LP tank into hole in bottom shelf with tank collar opening facing to front of grill as shown.  Finger tighten tank retainer screw  to hold LP tank securely in place. LP Cylinder (not included) CAUTI...

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Char-Broil 463650413 Manual Page 23 Page 23 23   DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or continuous excessive flames above cooking surface. Burner(s) will not  light using ignitor.(See Electronic Ignition Troubleshooting also) Continued on nex...

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Char-Broil 463650413 Manual Page 24 Page 24 24     Troubleshooting (continued) Problem Burner(s) will not  light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP cylinder. One burner does not light from other burner(s). Possible Cause ELECTRONIC IGNITION:• No spark, no ignition noise. • No spark, some ignition noise. • Sparks, but not at electrode or at full  strength. • See ...

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Char-Broil 463650413 Manual Page 25 Page 25 25   Troubleshooting - Electronic Ignition Problem (Ignition) SECTION INo sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can  be heard from spark  module. SECTION II SECTION IIISparks are present but not at all electrodes and/or not at full strength Possible Cause • Battery not installed  properly. • Dead battery. • Button assembly not  installed properly. • Faulty spark module. • Output lead  connections not connected. • Output lead  connections not...

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Char-Broil 463650413 Manual Page 26 Page 26 26     NOTE ...

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Char-Broil 463650413 Manual Page 27 Page 27 27   *❶  First Name | Nombre | Prénom  Initial | Inicial | Initiale   Last Name | Apellido | Nom de Famillie    Address  (number & street)  | Dirección  (número y calle)  | Adresse  (numéro et rue)    Apt Number | Nº de apart | Nº d’appt.  City | Cludad | Ville  State | Estado | Province   Zip Code | Có...

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Char-Broil 463650413 Manual Page 28 Page 28 THANK YOU  FOR YOUR RECENT   PURCHASE FROM  REGISTER YOUR PRODUCT TO RECEIVE A  SPECIAL OFFER CHARBROIL.COM/REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE •   Valuable product  information •   Inspiring grilling accessories •   Reliable customer support •   Delicious recipes and tips from chefs •   Exciting events and promotions •   And much more! ...

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