Char-Broil 463460712 Product Manual

Product Manual for Char-Broil 463460712 Grill (32 pages)

Specifications:

98/98051-463460712_product_guide.pdf file (05 Feb 2024)
  • Manufacturer: Char-Broil
  • Category of Device: Grill
  • Document: 463460712, File Type: PDF Product Manual
  • Updated: 05-02-2024
  • Count of Pages: 32
Download 463460712 Manual (32 pages)

Char-Broil 463460712: Read PDF Manual Online

Data: UPD 5th February 2024

Char-Broil 463460712 Grill PDF Product Manual (Updated: Monday 5th of February 2024 04:48:59 PM)

Rating: 4.1 (rated by 19 users)

Compatible devices: 463247512, 463247504, 2218932, 11201715, QUICKSET 463742704, The Big Eas, WILD WEST TRADITION 10201600, TRU-Infrared Grill2Go X200.

Recommended Documentation:

Char-Broil 463460712: Text of Product Manual

(Ocr-Read Version Summary of Contents, UPD: 05 February 2024)
  • Classic C-45G5CB

    Assembly instructions © 2011

    PRODUCT GUIDE

    MODEL 463460712

    © 2011 Char-Broil, LLC Columbus, GA 31902

    Printed in China

    Serial Number

    Date Purchased

    IMPORTANT: Fill out the product record information below.

    See rating label on grill for serial number.

    For support and to register your

    grill, please visit us at

    www.charbroil.com

    If you have questions or need

    assistance during assembly,

    please call 1-800-241-7548.

    08/17/11 • G438-001-120801

  • 1. Do not store or use gasoline or other

    flammable liquids or vapors in the vicinity of

    this or any other appliance.

    2. An LP cylinder not connected for use shall not

    be stored in the vicinity of this or any other

    appliance.

    WARNING

    For residential use only. Do not use for commercial

    cooking.

    DANGER

    DANGER: Indicates an imminently hazardous situation

    which, if not avoided, will result in death or serious injury.

    WARNING

    WARNING: Indicates an potentially hazardous situation

    which, if not avoided, could result in death or serious injury.

    CAUTION

    CAUTION: Indicates a potentially hazardous situation or

    unsafe practice which, if not avoided, may result in minor

    or moderate injury.

    TABLE OF CONTENTS

    Safety Symbols

    The symbols and boxes shown below explain what each heading

    means. Read and follow all of the messages found throughout

    the manual.

    DANGER

    If you smell gas:

    1. Shut off gas to the appliance.

    2. Extinguish any open flame.

    3. Open lid.

    4. If odor continues, keep away from the

    appliance and immediately call your gas

    supplier or your fire department.

    THIS GRILL IS FOR OUTDOOR USE ONLY.

    CAUTION:

    Read and follow all safety statements, assembly

    instructions, and use and care directions before attempting

    to assemble and cook.

    INSTALLER/ASSEMBLER:

    Leave this manual with consumer.

    CONSUMER:

    Keep this manual for future reference.

    WARNING:

    Failure to follow all manufacturer’s instructions could result

    in serious personal injury and/or property damage.

    CAUTION:

    CAUTION

    For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

    Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

    Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

    Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

    Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

    Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

    Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-26

    Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-29

    Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

    2

    Some parts may contain sharp edges.

    Wear protective gloves if necessary.

  • WARNING

    CALIFORNIA PROPOSITION 65

    1. Combustion by-products produced when using

    this product contain chemicals known to the State of

    California to cause cancer, birth defects, and other

    reproductive harm.

    2. This product contains chemicals, including lead

    and lead compounds, known to the State of

    California to cause cancer, birth defects or other

    reproductive harm.

    Wash your hands after handling this product.

    Installation Safety Precautions

    • Use grill, as purchased, only with LP (propane) gas and the

    regulator/valve assembly supplied. If your grill is Dual Fuel ready,

    a conversion kit must be purchased for use with natural gas.

    • Grill installation must conform with local codes, or in their

    absence of local codes, with either the National Fuel Gas

    Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane

    Installation Code, CSA B149.1, or Propane Storage and

    Handling Code, B149.2.

    • All electrical accessories (such as rotisserie) must be

    electrically grounded in accordance with local codes, or

    National Electrical Code, ANSI / NFPA 70 or Canadian

    Electrical Code, CSA C22.1. Keep any electrical cords and/or

    fuel supply hoses away from any hot surfaces.

    • This grill is safety certified for use in the United States and/or

    Canada only. Do not modify for use in any other location.

    Modification will result in a safety hazard.

    WARNING

    Do not attempt to repair or alter the

    hose/valve/regulator for any “assumed” defect. Any

    modification to this assembly will void your warranty

    and create the risk of a gas leak and fire. Use only

    authorized replacement parts supplied by

    manufacturer.

    CAUTION

    Using pots larger than 6 quarts in capacity could

    exceed weight limit of the

    side burner shelf

    resulting in failure

    of grill cart

    components.

    or side shelf,

    NOTE: DO NOT over tighten screws and

    washers that come into contact with porcelain

    coated surfaces. Over tightening may cause the

    porcelain coating to crack and break, resulting in

    exposed metal that will be prone to rust.

    3

  • 4

    First Time Use

    Read your Assembly Manual and ensure the grill is put together

    properly. Remove all Point-of-Purchase advertising material from

    all grill surfaces before first use. We recommend operating your

    grill on its highest setting for 15-20 minutes prior to your first use.

    This aids in removing the oils used during manufacturing.

    Lava Rock / Briquettes

    This gas grill has been designed, engineered, and tested to be

    used with flame tamers or heat distribution plates to provide

    more even heating, improve the cleaning process, and reduce

    flare-ups. The addition of after market lava rocks, charcoal, or

    briquettes of any type will cause poor combustion and increase

    the likelihood of a grease fire, and is not recommended. Using

    briquettes, lava rock, or charcoal in this grill will void your

    warranty. For extra smoke flavor, we recommend using a

    smoker box with wood chips.

    Temperature - Convective Grills ONLY.

    The temperature gauge in the hood of your new grill measures

    air temperature. The air temperature inside your grill will never

    be as hot as the temperature at the cooking surface.

    Note: Since 1995, all regulators (the part that attaches to the gas

    tank to regulate the flow of gas) have included a safety feature

    that restricts gas flow in the event of a gas leak. You can

    inadvertently activate this safety feature without having a gas

    leak. This typically occurs when you turn on the gas using the

    grill control knob before you turn on the LP tank valve. If the gas

    regulator safety feature activates, the grill will only reach

    temperatures between 250°F and 300°F even with all burners on

    the high setting.

    If your grill is not getting hotter than 250°F to 300°F these

    steps should be taken first to reset the gas regulator safety

    device:

    1. Open the grill lid.

    2. Turn off all knobs on the control panel in front.

    3. Turn off the tank knob.

    4. Disconnect the regulator from the LP tank.

    5. Wait 30 seconds.

    6. Reconnect the regulator to the LP tank.

    7. Slowly open the LP tank knob all the way. Do not put

    excessive force on the valve at the full open position to avoid

    damaging the valve.

    8. Turn on the appropriate control knob and light the grill per the

    instructions on the control panel.

    An illustration of this process is included in this Product Guide.

    See Troubleshooting section for additional information.

    Pre-Heating Your Grill

    Just like your home oven, your grill should be pre-heated to

    provide optimum performance. Pre-heat the grill on high for 10-

    15 minutes – longer if weather conditions require. Please refer to

    the lighting instructions inside the Product Guide if you have

    questions about how to light your grill. A match-light chain and

    hole is provided for your convenience.

    GRILLING GUIDE – Getting Started

    Regulator

    Coupling Nut

  • 5

    Outdoor grilling is really quite simple. You'll succeed with

    burgers, dogs, or steaks usually on your very first try. With

    experience, you will learn how to work with your grill, creating

    more imaginative meals all the time. This knowledge makes up

    the art of grilling. Before you start grilling, organize your food

    according to cooking technique and required cooking time, and

    optimize the use of your grilling area.

    Direct Cooking

    Direct cooking involves grilling your meat directly over high heat.

    It is perfect for searing steaks, chops, and other smaller pieces of

    meat and vegetables that quickly make their way to the table.

    Indirect Cooking

    Indirect cooking utilizes select burners to circulate heat

    throughout the grill, without direct contact between the meat and

    the flame. The meat is placed over the burner that is 'off'. This

    method is generally used to slow cook large cuts of meat and

    poultry. A pan can be placed underneath the meat to catch

    grease and food drippings, and helps minimize clean-up.

    Rotisserie Cooking

    Rotisserie cooking is best for 'round' meat, such as large roasts,

    whole poultry, and pork. It generally requires an accessory motor

    and spit rod that allows the meat to be turned at a constant

    speed. Rotisserie cooking is best done in front of a special

    rotisserie burner, or utilizing an indirect cooking burner

    arrangement. A pan can be placed underneath the meat to catch

    grease and food drippings, and helps minimize clean-up.

    Food Safety

    Food safety is a very important part of enjoying the outdoor

    cooking experience. To keep food safe from harmful bacteria,

    follow these four basic steps:

    Clean: Wash hands, utensils, and surfaces with hot soapy water

    before and after handling raw meat.

    Separate: Separate raw meats from ready-to-eat foods to avoid

    cross contamination. Use a clean platter and utensils when

    removing cooked foods.

    Cook: Cook meat and poultry thoroughly to kill bacteria. Use a

    thermometer to ensure proper internal food temperatures.

    Chill: Refrigerate prepared foods and leftovers promptly.

    GRILLING GUIDE – Grilling 101

  • 6

    Cooking on your new grill is a hands-on experience, and it is

    recommended to remain outside with your grill while cooking.

    Grilling can be affected by many external conditions. In cold

    weather, you will need more heat to reach an ideal cooking

    temperature, and grilling may take longer. The meat's internal

    temperature and thickness can also affect cooking times. Cold

    and thicker meats will take longer to cook.

    Internal Meat Temperatures

    Meat cooked on a grill often browns very fast on the outside.

    Therefore, use a meat thermometer to ensure it has reached

    safe internal temperatures.

    Please refer to the USDA for complete, up-to-date information.

    Our internal temperature chart is based on USDA standards for

    meat doneness. Check it out at

    Sauces

    Sauces containing sugars and fats can cause flare-ups, and your

    food may burn. In general, apply these sauces during the final

    10 minutes of cooking. Keep in mind, use of excessive sauces

    or glazes will also require extra cleaning afterwards.

    Marinades and Rubs

    To enhance the flavor of grilled foods, a liquid marinade or dry

    rub can be used prior to cooking. Meat can be either soaked or

    injected with liquid marinade up to 24 hours prior to grilling. Dry

    rubs can be applied directly to the meat immediately before

    grilling.

    www.isitdoneyet.gov

    GRILLING GUIDE – Tips & Tricks

    Wood Chips

    For extra smoke flavor when grilling, try adding wood chips.

    Soak the chips in water for approximately 30 minutes before

    adding to a smoke box or pan. Place smoke box or pan on top of

    the cooking grate above the flame. Turn grill on high until the

    wood starts to smoke. Reduce heat to desired temperature for

    cooking, and place food on cooking grate as desired. Close lid to

    retain more smoke. Hardwood varieties that work particularly

    well with grilled foods include Alder, Apple, Cherry, Grapevines,

    Hickory, Mesquite, Oak, Rosemary and Sassafras.

    Skewers

    Metal skewers should be flat, with long handles. Round skewers

    allow food to roll when turned, so it may not cook as evenly. Use

    metal skewers when cooking meat kabobs. Wooden skewers

    should be soaked in water for an hour before use, and are best

    used for quick cooking foods such as vegetables and fruits.

    Utensils

    Use tongs or a spatula to handle the food instead of a fork, and

    don't turn the food too

    often. Piercing the food

    with a fork will release

    juices that you want in

    the meat, and may

    cause flare-ups.

    USDA Recommended Safe Minimum

    Internal Temperatures

    145° F

    Fish

    (with a 3 minute rest time)

    145° F

    Beef, Veal, Lamb, and Pork - Ground 160° F

    Egg Dishes 160° F

    Turkey,

    Chicken &

    Duck- Whole,

    Pieces &

    Ground 165° F

    Beef, Veal, Lamb, Steak, Roasts, & Whole Pork

  • 7

    Why Clean?

    We've all heard the saying 'An ounce of prevention is worth a

    pound of cure'. This is great advice when it comes to keeping

    your grill clean.

    Routine Care

    Periodic cleaning of this grill is necessary,

    as grill fires can occur when grease and

    food debris collect in the bottom of the grill.

    After each use, remove any remaining

    food particles from the cooking grate and

    inside of the grill using a grill brush. Do

    this after the grill has cooled down, yet is

    still warm. It is much easier to clean food

    particles while warmth is still present, than

    after the food particles have completely

    cooled and hardened. This grill is not

    designed to be 'burned off' by closing the

    lid and turning the burners on High for an

    extended time. The excessive heat

    generated can cause leftover grease to

    catch fire, and can cause permanent

    damage to your grill.

    General Cleaning

    Plastic parts: Wash with warm soapy water and wipe dry. Do not

    use abrasive cleaners, degreasers or a concentrated grill cleaner

    on plastic parts. Damage to and failure of parts can result.

    Porcelain surfaces: Because of glass-like composition, most

    residue can be wiped away with baking soda/water solution or

    glass cleaner. Use non-abrasive scouring powder for stubborn

    stains.

    Painted surfaces: Wash with mild detergent or non-abrasive

    cleaner and warm water. Wipe dry with a soft non-abrasive cloth.

    Stainless steel surfaces: Stainless steel can rust under certain

    conditions. This can be caused by environmental conditions

    such as chlorine or salt water, or improper

    cleaning tools such as wire or steel

    wool. It can also discolor due to heat,

    chemicals, or grease build-up. To

    maintain your grill's high quality

    appearance, wash with mild detergent

    and warm water, or use a stainless

    steel grill cleaner. Baked-on grease

    deposits may require the use of an

    abrasive plastic cleaning pad. Use only

    in direction of brushed finish to avoid

    damage. Do not use abrasive pad on

    areas with graphics.

    GRILLING GUIDE – Cleaning Your Grill

    Cooking surfaces: If a bristle brush is used to clean any of the

    grill cooking surfaces, ensure no loose bristles remain on cooking

    surfaces prior to grilling. It is not recommended to clean cooking

    surfaces while grill is hot.

    Storing Your Grill

    • Clean cooking grates.

    • Store grill in dry location.

    • When LP cylinder is connected to grill, store outdoors in a well

    ventilated space and out of reach of children.

    • Cover grill if stored outdoors. Choose from a variety of grill

    covers offered by manufacturer.

    • Store grill indoors ONLY if LP cylinder is turned off,

    disconnected, and removed from grill. Never store LP cylinder

    indoors.

    • When removing grill from storage, follow the 'Cleaning the

    Burner Assembly' instructions in the Use and Care section of

    the Product Guide.

    Critters

    Spiders like to make their homes in the venturi tubes of grills.

    These must be inspected and cleaned regularly to ensure there

    are no blockages. Refer to the Use and Care portion of this

    Product Guide for complete information.

  • • NEVER store a spare LP cylinder under or near

    the appliance or in an enclosed area.

    • Never fill a cylinder beyond 80% full.

    • An over filled or improperly stored cylinder is a

    hazard due to possible gas release from the

    safety relief valve. This could cause an intense

    fire with risk of property damage, serious injury or

    death.

    • If you see, smell or hear gas escaping,

    immediately get away from the LP

    cylinder/appliance and call your fire department.

    DANGER

    USE AND CARE

    LP Cylinder Removal, Transport and Storage

    •Turn OFF all control knobs and LP cylinder valve. Turn coupling

    nut counterclockwise by hand only - do not use tools to

    disconnect. Loosen cylinder screw beneath bottom shelf or

    and out of cart. Install safety cap onto LP cylinder valve.

    Always use cap and strap supplied with valve.

    Failure to use safety cap as directed may result in serious

    personal injury and/or property damage.

    •A disconnected LP cylinder in

    storage or being transported

    must have a safety cap installed (as shown).

    Do not store an LP cylinder in enclosed spaces

    such as a carport, garage, porch, covered

    patio or other building. Never leave an LP cylinder

    inside a vehicle which may become overheated

    by the sun.

    •Do not store an LP cylinder in an area where children play.

    OPD Hand Wheel

    LP (Liquefied Petroleum Gas)

    •LP gas is nontoxic, odorless and colorless when produced. For

    Your Safety, LP gas has been given an odor (similar to rotten

    cabbage) so that it can be smelled.

    •LP gas is highly flammable and may ignite unexpectedly when

    mixed with air.

    LP Cylinder Filling

    •Use only licensed and experienced dealers.

    •LP dealer must purge new cylinder before filling.

    •Dealer should NEVER fill LP cylinder more than 80% of LP

    cylinder volume. Volume of propane in cylinder will vary by

    temperature.

    •A frosty regulator indicates gas overfill. Immediately close LP

    cylinder valve and call local LP gas dealer for assistance.

    •Do not release liquid propane (LP) gas into the atmosphere.

    This is a hazardous practice.

    •To remove gas from LP cylinder, contact an LP dealer or call a

    local fire department for assistance. Check the telephone

    directory under “Gas Companies” for nearest certified LP

    dealers.

    LP Cylinder Valve

    Retainer Strap

    Safety

    Cap

    LP Cylinder

    •The LP cylinder used with your grill must meet the

    following requirements:

    •Use LP cylinders only with these required measurements: 12"

    (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

    capacity maximum.

    •LP cylinders must be constructed and marked in accordance

    with specifications for LP cylinders of the U.S. Department of

    Transportation (DOT) or for Canada, CAN/CSA-B339,

    cylinders, spheres and tubes for transportation of dangerous

    goods. Transport Canada (TC). See LP cylinder collar for

    marking.

    •LP cylinder valve must have:

    •Type 1 outlet compatible with

    regulator or grill.

    •Safety relief valve.

    •UL listed Overfill Protection

    Device (OPD). This OPD safety

    feature is identified by a unique triangular hand wheel. Use

    only LP cylinders equipped with this type of valve.

    •LP cylinder must be arranged for vapor withdrawal and include

    collar to protect LP cylinder valve. Always keep LP cylinders in

    upright position during use, transit or storage.

    LP cylinder in upright position for vapor withdrawal

    disconnect other retention means, then lift PL cylinder up and

    8

  • WARNING

    If “growing” bubbles appear do not use or move the LP

    cylinder. Contact an LP gas supplier or your fire

    department!

    Connecting Regulator to the LP Cylinder

    1.LP cylinder must be properly secured onto grill. (Refer to

    assembly section.)

    2.Turn all control knobs to the OFF position.

    3.Turn LP cylinder OFF by turning hand-wheel clockwise to a

    full stop.

    4.Remove the protective cap from LP cylinder valve. Always use

    cap and strap supplied with valve.

    Safety Relief Valve

    Nipple has to be centered

    into the LP cylinder valve.

    OPD Hand Wheel

    Type 1 outlet with

    thread on outside

    c

    k

    w

    o

    l

    i

    s

    C

    e

    f

    f

    O

    Do not use a POL transport plug

    (plastic part with external threads)!

    It will defeat the safety feature of

    the valve.

    Strap and Cap

    LP Cylinder Exchange

    •Many retailers that sell grills offer you the option of replacing

    your empty LP cylinder through an exchange service. Use only

    those reputable exchange companies that inspect, precision fill,

    test and certify their cylinders. Exchange your cylinder only

    for an OPD safety feature-equipped cylinder as described

    in the "LP Cylinder" section of this manual.

    •Always keep new and exchanged LP cylinders in upright

    position during use, transit or storage.

    •Leak test new and exchanged LP cylinders BEFORE

    connecting to grill.

    LP Cylinder Leak Test

    For your safety

    •Leak test must be repeated each time LP cylinder is exchanged

    or refilled.

    •Do not smoke during leak test.

    •Do not use an open flame to check for gas leaks.

    •Grill must be leak tested outdoors in a well-ventilated area,

    away from ignition sources such as gas fired or electrical

    appliances. During leak test, keep grill away from open flames

    or sparks.

    •Use a clean paintbrush and a 50/50 mild soap and water

    solution.

    s Do not use household cleaning agents. Damage to gas

    train components can result.

    Brush soapy solution onto areas indicated by arrows

    in figure below.

    5.Hold regulator and insert nipple into LP

    cylinder valve. Hand-tighten the

    coupling nut, holding regulator in a

    straight line with LP cylinder valve so

    as not to cross-thread the connection.

    •Place dust cap on cylinder valve outlet whenever the cylinder is

    not in use. Only install the type of dust cap on the cylinder valve

    outlet that is provided with the cylinder valve. Other types of caps

    or plugs may result in leakage of propane.

    9

  • 6.Turn the coupling nut clockwise and tighten to a full stop. The

    regulator will seal on the back-check feature in the LP cylinder

    valve, resulting in some resistance. An additional one-half to

    three-quarters turn is required to complete the

    connection. Tighten by hand only – do not use tools.

    NOTE:

    If you cannot complete the connection, disconnect regulator and

    repeat steps 5 and 6. If you are still unable to complete the

    connection, do not use this regulator!

    Straight

    Hold coupling nut and regulator

    as shown for proper connection

    to LP cylinder valve.

    DANGER

    • Do not insert any tool or foreign object into the valve

    outlet or safety relief valve. You may damage the valve

    and cause a leak. Leaking propane may result in

    explosion, fire, severe personal injury, or death.

    Leak Testing Valves, Hose and Regulator

    1.Turn all grill control knobs to OFF.

    2.Be sure regulator is tightly connected to LP cylinder.

    3.Completely open LP cylinder valve by turning hand wheel

    counterclockwise. If you hear a rushing sound, turn gas off

    immediately. There is a major leak at the connection. Correct

    before proceeding.

    4.Brush soapy solution onto areas circled below, or other similar

    5.If “growing” bubbles appear, there is a leak. Close LP

    cylinder valve immediately and retighten connections. If leaks

    cannot be stopped do not try to repair. Call for replacement

    parts.

    6.Always close LP cylinder valve after performing leak test by

    turning hand wheel clockwise.

    NOTE: Sideburner

    shelf fascia not

    shown for clarity.

    • Outdoor gas appliance is not intended to be installed

    in or on a boat.

    • Outdoor gas appliance is not intended to be installed

    in or on an RV.

    • Never attempt to attach this grill to the self-contained

    LP gas system of a camper trailer or motor home.

    • Do not use grill until leak-tested.

    • If a leak is detected at any time, STOP and call the fire

    department.

    • If you cannot stop a gas leak, immediately close

    LP cylinder valve and call LP gas supplier or your fire

    department!

    WARNING

    fittings on your grill.

    NOTE: Your grill

    may NOT be

    equipped with a

    sideburner.

    10

  • Safety Tips

    sBefore opening LP cylinder valve, check the coupling nut for

    tightness.

    sWhen grill is not in use, turn off all control knobs and LP

    cylinder valve.

    sNever move grill while in operation or still hot.

    sUse long-handled barbecue utensils and oven mitts to avoid

    burns and splatters.

    sMaximum load for sideburner and side shelf is 10 lbs.

    s

    s Clean grill often, preferably after each cookout. If a bristle

    brush is used to clean any of the grill cooking surfaces,

    ensure no loose bristles remain on cooking surfaces prior to

    grilling. It is not recommended to clean cooking surfaces

    while grill is hot.

    sIf you notice grease or other hot material dripping from grill

    onto valve, hose or regulator, turn off gas supply at once.

    Determine the cause, correct it, then clean and inspect valve,

    hose and regulator before continuing. Perform a leak test.

    sKeep ventilation openings in cylinder enclosure (grill cart) free

    and clear of debris.

    sDo not store objects or materials inside the grill cart

    enclosure that would block the flow of combustion air to the

    underside of either the control panel or the firebox bowl.

    sThe regulator may make a humming or whistling noise during

    operation. This will not affect safety or use of grill.

    sIf you have a grill problem see the "Troubleshooting Section".

    sIf the regulator frosts, turn off grill and LP cylinder valve

    immediately. This indicates a problem with the cylinder and it

    should not be used on any product. Return to supplier!

    Ignitor Lighting

    s Do not lean over grill while lighting.

    1.

    2.

    3.

    4.

    5.

    Turn OFF gas burner control valves.

    Turn ON gas at LP cylinder.

    Open lid during lighting.

    To ignite, push and turn ignition burner knob to HI.

    lights.

    6. If ignition does NOT occur in 5 seconds, turn the burner

    controls OFF, wait 5 minutes and repeat the lighting

    procedure.

    7. To ignite remaining burners, turn knob to the HI position

    starting with the burners closest to IGNITION BURNERS first.

    If ignitor does not work, follow match lighting instructions.

    P. ush and hold ELECTRONIC IGNITION button until the burner

    Lighting instructions are continued on the next page

    WARNING

    For Safe Use of Your Grill and to Avoid Serious

    Injury:

    • Do not let children operate or play near grill.

    • Keep grill area clear and free from materials that burn.

    • Do not block holes in sides or back of grill.

    • Check burner flames regularly.

    • Use grill only in well-ventilated space. NEVER use in

    enclosed space such as carport, garage, porch,

    covered patio, or under an overhead structure of any

    kind.

    • Do not use charcoal or ceramic briquets in a gas grill.

    (Unless briquets are supplied with your grill.)

    Use grill at least 3 ft. from any wall or surface.

    Maintain 10 ft. clearance to objects that can catch fire

    or sources of ignition such as pilot lights on water

    heaters, live electrical appliances, etc.

    • Apartment Dwellers:

    Check with management to learn the requirements

    and fire codes for using an LP gas grill in your

    apartment complex. If allowed, use outside on the

    ground floor with a three (3) foot clearance from walls

    or rails. Do not use on or under balconies.

    • NEVER attempt to light burner with lid closed. A

    buildup of non-ignited gas inside a closed grill is

    hazardous.

    • Never operate grill with LP cylinder out of correct

    position specified in assembly instructions.

    • Always close LP cylinder valve and remove

    coupling nut before moving LP cylinder from

    specified operation position.

    Do not cover grates with aluminum foil or any other

    material. This will block burner ventilation and create

    a potentially dangerous condition resulting in

    property damage and/or personal injury.

    CAUTION

    • Putting out grease fires by closing the lid is not possible.

    Grills are well ventilated for safety reasons.

    • Do not use water on a grease fire. Personal injury may

    result. If a grease fire develops, turn knobs and LP

    cylinder off.

    • Do not leave grill unattended while preheating or burning

    off food residue on HI. If grill has not been regularly

    cleaned, a grease fire can occur that may damage the

    product. Follow instructions on General Grill Cleaning

    and Cleaning The Burner Assembly to prevent grease fires.

    The grease tray or cup must be installed during use and

    emptied after each use. Do not remove grease tray or cup

    until grill has completely cooled.

    11

  • Burner Flame Check

    • Remove cooking grates and flame tamers. Light burners, rotate

    knobs from HI to LOW. You should see a smaller flame in

    LOW position than seen on HI. Perform burner flame check

    on sideburner, also. Always check flame prior to each use. If

    only low flame is seen refer to "Sudden drop or low flame" in

    the Troubleshooting Section.

    HI

    LOW

    Match-Lighting

    s Do not lean over grill while lighting.

    1. Open lid. Turn ON gas at LP cylinder.

    3. Push in and turn far right or far left burner knob to the HI

    burner lights and stays lit.

    4. Light adjacent burners in sequence by pushing knobs in and

    turning to the HI position.

    Turning Grill Off

    • Turn all knobs to the OFFposition. Turn LP cylinder OFF by turning

    hand-wheel clockwise to a full stop.

    Ignitor Check

    • Turn gas off at LP cylinder. Press and hold electronic ignitor

    button. "Click" should be heard and spark seen each time

    between each collector box or burner and electrode. See

    "Troubleshooting" if no click or spark.

    Valve Check

    • Important: Make sure gas is off at LP cylinder before

    checking valves. Knobs lock in position. To check

    valves, first push in knobs and release, knobs should spring

    back. If knobs do not spring back, replace valve assembly

    before using grill. Turn knobs to LOW position then turn back to

    position. Valves should turn smoothly.

    Hose Check

    • Before each use, check to see if hoses are cut or worn or kinked.

    Replace damaged hoses before using grill. Use only

    valve/hose/regulator specified by manufacturer.

    General Grill Cleaning

    • Do not mistake brown or black accumulation of grease and

    smoke for paint. Interiors of gas grills are not painted at the

    factory (and should never be painted). Apply a strong solution

    of detergent and water or use a grill cleaner with scrub brush

    on insides of grill lid and bottom. Rinse and allow to completely

    air dry. Do not apply a caustic grill/oven cleaner to painted

    surfaces.

    • Plastic parts: Wash with warm soapy water and wipe dry.

    s Do not use citrisol, abrasive cleaners, degreasers or a

    concentrated grill cleaner on plastic parts. Damage to and

    failure of parts can result.

    • Porcelain surfaces: Because of glass-like composition, most

    residue can be wiped away with baking soda/water solution or

    specially formulated cleaner. Use nonabrasive scouring powder

    for stubborn stains.

    • Painted surfaces: Wash with mild detergent or nonabrasive

    cleaner and warm soapy water. Wipe dry with a soft

    nonabrasive cloth.

    • Stainless steel surfaces: To maintain your grill’s high quality

    appearance, wash with mild detergent and warm soapy water

    and wipe dry with a soft cloth after each use. Baked-on grease

    deposits may require the use of an abrasive plastic cleaning

    pad. Use only in direction of brushed finish to avoid damage.

    Do not use abrasive pad on areas with graphics.

    • Cooking surfaces: If a bristle brush is used to clean any of

    the grill cooking surfaces, ensure no loose bristles remain on

    cooking surfaces prior to grilling. It is not recommended to

    clean cooking surfaces while grill is hot.

    OFF

    OFF

    CAUTION

    If ignition does NOT occur in 5 seconds, turn the

    burner controls OFF, wait 5 minutes and repeat the

    lighting procedure. If the burner does not ignite with

    the valve open, gas will continue to flow out of the

    burner and could accidently ignite with risk of injury.

    Turn controls and gas source or tank OFF when not

    in use.

    WARNING

    Sideburner Ignitor Lighting

    s Do not lean over grill while lighting.

    1. Open sideburner lid. Turn ON gas at LP cylinder.

    2. Turn sideburner knob to the HI position, push and hold

    ELECTRONIC IGNITOR button.

    3. If sideburner does NOT light within 5 seconds, turn knob to OFF,

    wait 5 minutes, then

    Sideburner Match Lighting

    1. Open sideburner lid. Turn ON

    2. Place lit match near burner.

    3. Turn sideburner knob to the

    Be sure burner lights and

    stays lit.

    2. Place match into match holder (hanging from side panel of

    grill). Light match; then light burner by placing match through

    the match light hole on right or left side of grill.

    HI position.

    8. For grills equipped with ELECTRONIC IGNITION at

    Repeat steps 4 through 6 to light each burner.

    9. Once each burner has ignited, turn knobs to desired setting.

    Ignitor Lighting (continued)

    each burner:

    gas at LP cylinder.

    repeat lighting procedure.

    position, depending on match light hole selected. Be sure

    NOTE: Your grill may NOT be equipped with a Sideburner!

    12

  • Cleaning the Burner Assembly

    Follow these instructions to clean and/or replace parts of burner

    assembly or if you have trouble igniting grill.

    1. Turn gas OFF at control knobs and LP cylinder.

    2.

    Remove cooking grates and flame tamers.

    3. Remove carryover tubes and burners.

    4.

    5. Carefully lift each burner up and away from valve openings.

    We suggest three ways to clean the burner tubes. Use the one

    easiest for you.

    (A) Bend a stiff wire (a light weight coat hanger works well)

    into a small hook. Run the hook through each burner

    tube several times.

    (B) Use a narrow bottle brush with a flexible handle (do not

    use a brass wire brush), run the brush through each

    burner tube several times.

    (C) Wear eye protection: Use an air hose to force air into

    the burner tube and out the burner ports. Check each

    port to make sure air comes out each hole.

    6. Wire brush entire outer surface of burner to remove food

    residue and dirt.

    7. Clean any blocked ports with a stiff wire such as an open

    paper clip.

    8. Check burner for damage, due to normal wear and corrosion

    some holes may become enlarged. If any large cracks or

    holes are found replace burner.

    VERY IMPORTANT: Burner tubes must reengage valve

    openings. See illustrations at right.

    9. Attach electrode to burner.

    10. Carefully replace burners.

    11. Attach burners to brackets on firebox.

    12. Reposition carryover tubes and attach

    to burners. Replace flame tamers and

    cooking grates.

    CAUTION

    Storing Your Grill

    • Clean cooking grates.

    • Store in dry location.

    • When LP cylinder is connected to grill, store outdoors in a well-

    ventilated space and out of reach of children.

    • Cover grill if stored outdoors. Choose from a variety of grill

    covers offered by manufacturers.

    • Store grill indoors ONLY if LP cylinder is turned off and

    disconnected, removed from grill and stored outdoors.

    • When removing grill from storage, follow “Cleaning the Burner

    Assembly” instructions before starting grill.

    Firebox

    Carryover

    tu

    be

    Firebox

    burner

    bracket

    Electrode

    SPIDER ALERT!

    VALVE

    CONTROL PANEL

    SPIDER WEBS

    INSIDE VENTURI

    If you notice that your grill is getting hard to light or that the

    flame isn’t as strong as it should be, take the time to check and

    clean the venturi’s.

    In some areas of the country, spiders or small insects have been

    known to create “flashback” problems. The spiders spin webs, build

    nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of

    gas to the burner. The backed-up gas can ignite in the venturi behind

    the control panel. This is known as a flashback and it can damage

    your grill and even cause injury.

    To prevent flashbacks and ensure good performance the burner and

    venturi assembly should be removed from the grill and cleaned

    before use whenever the grill has been idle for an extended period.

    BURNER

    SPIDER AND WEBS

    INSIDE BURNER TUBE

    Correct

    burner-to-valve

    engagement

    Detach electrode from burner.

    NOTE: Removal/Detachment method will depend on the

    burner configuration. See different configurations in

    illustrations below.

    Remove screws

    Firebox

    Carryover tube

    Firebox burner

    bracket

    Pry off

    electrode with

    a flat blade

    screwdriver

    Electrode

    13

  • This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this

    product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods

    indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or

    freight pre-paid by the consumer for review and examination.

    *Note: A dated sales reciept WILL be required for warranty service.

    The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

    This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.

    Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a

    substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

    This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or

    discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the

    discoloration of stainless steel surfaces.

    This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

    ITEMS MANUFACTURER WILL NOT PAY FOR:

    1. Shipping cost, standard or expedited, for warranty and replacement parts

    2. Service calls to your home.

    3. Repairs when your product is used for other than normal, single-family household or residential use.

    acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use

    of products not approved by the manufacturer.

    5. Any food loss due to product failures or operating difficulties.

    6. Replacement parts or repair labor costs for units operated outside the United States or Canada.

    7. Pickup and delivery of your product.

    8. Repairs to parts or systems resulting from unauthorized modifications made to the product.

    9. The removal and/or reinstallation of your product.

    DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

    Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,

    Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any

    applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,

    replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,

    acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

    THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE

    SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET

    FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,

    INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY

    LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

    Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies

    in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the

    product paid by the original consumer.

    NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions

    may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state

    to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or

    the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser

    prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this

    product in order to obtain performance under this limited warranty.

    If you wish to obtain performance of any obligation under this limited warranty, you should

    write to:

    Consumer Relations

    P. O. Box 1240

    Columbus, GA 31902-1240

    Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of

    the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be

    refused.

    LIMITED WARRANTY

    4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,

    RUST is not considered a manufacturing or materials defect.

    the manufacturer reserves the right to substitute like or similar parts that are equally functional.

    14

    SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE

    PERFORATION, MANUFACTURING,

    AND MATERIAL DEFECTS ONLY

    All Parts

    1 year from date of purchase*

  • PARTS LIST

    NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from

    those on your particular grill model. However, the method of assembly remains the same.

    15

    Key Qty Description

    A 1 FIREBOX, GRILL BOTTOM

    B 4 MAIN BURNER

    C 1 ELECTRODE, MAIN BURNER

    D 3 BURNER CARRY OVER TUBE

    E 1 CONTROL PANEL, MAIN

    F 1 ELECTRONIC IGNITION MODULE

    G 1 BUTTON, F/ IGNITION MODULE

    H 1 HOSE VALVE REGULATOR ASSEMBLY

    I 5 BEZEL F/ CONTROL KNOB

    J 5 CONTROL KNOB

    K 1 MATCH HOLDER

    L 1 GRILL LID

    M 1 LOGO PLATE F/ LID

    N 1 TEMPERATURE GAUGE

    O 2 LID BUMPER

    P 1 HANDLE, F/ LID

    Q 1 TOP LID HARDWARE

    R 4 HEAT TENT

    S 3 COOKING GRATE

    T 1 WARMING RACK

    U 1 SIDEBURNER GRATE

    V 1 LEFT SIDE SHELF F/ SB

    W 1 DRIP PAN, F/ SB

    X 1 SIDE BURNER

    Y 1 LEFT CONTROL PANEL, F/ SIDE SHELF

    Z 1 RIGHT SIDE SHELF

    AA 1 PANEL F/ RIGHT SIDE SHELF

    BB 1 SIDEBURNER LID

    CC 1 RIGHT CART FRAME

    DD 1 LEFT CART FRAME

    EE 1 GROMMET, F/ REGULATOR HOLE

    FF 1 REAR CART BRACE

    GG 1 BOTTOM SHELF

    HH 2 MAGNET ASSEMBLY

    II 1 WING SCREW TANK

    JJ 1 FRONT DOOR BRACE

    KK 1 LEFT DOOR

    LL 2 DOOR HANDLE

    Key Qty Description

    MM 1 RIGHT DOOR

    NN 2 CASTER, FIXED

    OO 2 CASTER, LOCKING

    PP 1 CLIP, F/ GREASE CUP

    QQ 1 GREASE CUP

    RR 1 TANK EXCLUSION, LOWER

    SS 1 TEMPERATURE GAUGE BEZEL

    TT 1 ELECTRODE, SIDEBURNER

    UU 1 TANK EXCLUSION, UPPER

    VV 1 ELECTRODE WIRE, F/ SIDEBURNER

    WW 1 SHIELD, F/ ELECTRONIC IGNITOR MODULE

    … 1 CASTER PIN

    … 1 HARDWARE PACK

    … 1 ASSEMBLY MANUAL, ENGLISH

    NOT Pictured

  • Locking caster

    Bottom shelf

    Fixed caster

    Rear

    Fron

    t

    ASSEMBLY

    2

    1

    17

    2

    1/4-20x1/2” screw

    Attach side panels to bottom shelf using three 1/4-20x1/2”

    screws, 7mm lock washers, and 7mm flat washers per panel.

    IMPORTANT: Panel with large hole must

    Be on left side of bottom shelf.

    7mm lock washer

    7mm flat washer

    Left side panel

    (with large hole)

    Right side panel

    Make sure side panels

    are pushed as far to the

    rear of bottom shelf as

    possible before fully

    tightening screws.

    Rear

    Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A.

    Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining

    casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front.

    After all 4 casters are secure remove the Caster Pin and save for future maintenance.

    A

    Caster pin

  • 4

    3

    Attach rear cart brace to cart frames using two #8-32x1/2” screws, 4mm lock washers and 4mm flat washers on each side.

    18

    33

    Attach front brace to side panels using two #10-24X1/2” screws, 5mm lock washers and 5mm flat washers on each side.

    Magnet

    5mm flat washers

    5mm lock washers

    #10-24x1/2”

    screws

    Rear

  • 5

    6

    Insert wire ends on lower tank exclusion wire into bottom shelf (A). Attach with two #8-32x3/8" screws diagonally. Place

    upper tank exclusion wire on front brace and back brace as shown, secure with two #8-32x3/8" screws and #8-32 flange

    nuts (B).

    Front brace

    #8-32x3/8"

    screw

    #8-32

    flange nut

    Upper tank

    exclusion wire

    Lower tank

    exclusion wire

    Magnet

    19

    Two #8-32x3/8" machine screws are installed partially in the cart side panel. Slide door hinges onto the screws as shown.

    Secure right door with four #8-32x3/8" machine screws. Repeat assembly for left door.

    #8-32x3/8”

    machine screws

  • C

    CAUTION

    SHARP EDGES! Wear gloves if necessary

    Repeat on front bracket

    1/4-20x1/2"

    screw

    1/4-20 flange nut

    Fiber washer

    Lock washer

    Flat washer

    #10-24x1/2" screw

    Repeat on left side shelf

    Flat washer

    Lock washer

    1/4-20x1/2"

    screw

    Side s

    helf

    Hoo

    k s

    ide shelf into inside edge

    Mount fascia onto side shelf using three #10-24x1/2" screws, 5mm lock washers

    and 5mm flat washers (A). Hang side shelf on the tabs mounted on the firebox.

    Secure shelf brackets to cart side panel using two 1/4-20x1/2" screws, fiber

    washers and 1/4-20 flange nuts on each bracket (B). Secure fascia to firebox

    using two 1/4-20x1/2" screws, 7mm lock washers and 7mm flat washers (C).

    This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the

    regulator hose is hanging outside the cart. Insert 1/4-20x1/2" screws through side panels and firebox in all four corners. Secure with

    fiber washers and 1/4-20 flange nuts.

    1/4-20x1/2" screw

    Fiber washer

    1/4-20 flange nut

    20

  • 21

    Repeat step 7 (A) on left side shelf. Hang sideburner shelf on tabs mounted on

    the firebox. Secure shelf brackets to cart side panel using two 1/4-20x1/2"

    screws, fiber washers and 1/4-20 flange nuts on each bracket (A).

    Secure fascia to firebox using two 1/4-20x1/2" screws, 7mm lock washers and

    7mm flat washers (B).

    A

    fiber w

    a

    sh

    er

    1/4-2

    0x1/2”

    s

    crew

    flange

    nut

    B

    7mm flat

    washer

    7mm lock

    washer

    1/4-20x1/2”

    screw

    CAUTION

    SHARP EDGES! Wear gloves if necessary.

    A

    Place drip pan onto sideburner shelf. Secure with #10-24x 1/2" screws, 5mm fiber washers, 5mm flat washers, 5mm

    lock washers , #10-24 hex nuts, #10-24x 1/2” screws, 5mm lock washers, 5mm flat washers and side burner lid

    supports.

    #10-24 x ½" Screws

    5mm Fiber Washers

    5mm Flat Washers

    5mm Lock Washers

    #10-24 Hex Nut

    5mm Flat Washers

    5mm Lock Washers

    #10-24 x ½" Screws

    S

    ideburner lid su

    p

    ports

  • 11

    12

    22

    Remove two #8-32x3/8" screws from sideburner valve bracket. From behind the fascia, place sideburner valve bracket into

    hole. Attach bezel to valve with #8-32x3/8" screws. Press sideburner control knob onto valve stem.

    Control knob

    Control knob bezel

    Sideburner

    valve bracket

    Insert sideburner into sideburner drip pan (A), make sure burner tube engages with sideburner valve. Illustration (B) shows

    correct burner-to-valve engagement. Center stud on bottom of sideburner fits into center hole in sideburner drip pan. Secure

    with one wingnut (C). Connect sideburner ignitor wire to sideburner electrode.

    Burner tube

    Valve

    B

    Electrode

    Sideburner

    ignitor wire

    C

    A

    Sideburner

  • 23

    Sideburner

    grate

    Place sideburner cooking grate into holes in drip pan.

    Place four flame tamers over burners by inserting tabs into slots in front of firebox. Opposite ends of flame tamers rest on

    pins in back of firebox.

    Flame tamer

    Back of firebox

    Flame t

    a

    mer

    Front of firebox

  • 24

    Place cooking grates into grill bottom.

    Cooking Grates

    To assemble Swing Away, first insert pivot wire into holes in side of grill lid. Second, insert leg wires into holes in sides

    of grill bottom.

    Pivot wire

    Swing Away

    Leg wire

  • 17

    25

    Hang grease cup wire from bottom of firebox and place grease cup into grease cup clip.

    Failure to install grease cup will cause

    hot grease to drip from bottom of grill

    with risk of fire or property damage.

    CAUTION

    Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor.

    +

    AA Battery

    Grease Cup Wire

    Grease Cup

  • 19

    LP tank is sold separately. Fill and leak check the tank (see Use & Care section) before attaching to grill and regulator.

    Once tank has been filled and leak checked, place tank into tank hole in bottom shelf. Make sure tank valve is facing front of

    grill. Put regulator assembly through circular opening of cart side panel. Connect regulator to tank valve securely. Secure

    tank with tank screw at rear of bottom shelf. Ensure Over Pressure Device (OPD) of tank valve face to front door.

    See Use & Care manual to perform the "Burner Flame Check" and for important safety instructions before

    using.

    CAUTION

    Cylinder valve must face to front of cart once

    tank is attached. Failure to install cylinder

    correctly may allow gas hose to be damaged

    in operation, resulting in the risk of fire.

    Tank screw

    26

    LP Cylinder

    (not included)

  • DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

    Emergencies

    Problem

    Gas leaking from

    cracked/cut/burned

    hose.

    Gas leaking from LP

    cylinder.

    Gas leaking from LP

    cylinder valve.

    Gas leaking between

    LP cylinder and

    regulator connection.

    Fire coming through

    control panel.

    Grease fire or

    continuous excessive

    flames above cooking

    surface.

    Burner(s) will not light

    using ignitor.

    (See Electronic Ignition

    Troubleshooting also)

    Continued on next

    page.

    Possible Cause

    Possible Cause

    • Damaged hose.

    • Mechanical failure due to rusting or

    mishandling.

    • Failure of cylinder valve from

    mishandling or mechanical failure.

    • Improper installation, connection not

    tight, failure of rubber seal.

    • Fire in burner tube section of burner due

    to blockage.

    • Too much grease buildup in burner area.

    GAS ISSUES:

    • Trying to light wrong burner.

    • Burner not engaged with control valve.

    • Obstruction in burner.

    • No gas flow.

    • Vapor lock at coupling nut to LP cylinder.

    • Coupling nut and LP cylinder valve not

    fully connected.

    ELECTRICAL ISSUES:

    • Electrode cracked or broken; “sparks at

    crack.”

    • Electrode tip not in proper position.

    • Wire and/or electrode covered with

    cooking residue.

    • Wires are loose or disconnected.

    • Wires are shorting (sparking) between

    ignitor and electrode.

    • Dead battery.

    Prevention/Solution

    Prevention/Solution

    • Turn off gas at LP cylinder or at source on natural gas systems. If

    anything but burned, replace valve/hose/regulator. If burned,

    discontinue use of product until a plumber has investigated cause

    and corrections are made.

    • Replace LP cylinder.

    • Turn off LP cylinder valve. Return LP cylinder to gas supplier.

    • Turn off LP cylinder valve. Remove regulator from cylinder and

    visually inspect rubber seal for damage. See LP Cylinder Leak Test

    and Connecting Regulator to the LP Cylinder.

    • Turn off control knobs and LP cylinder valve. Leave lid open to

    allow flames to die down. After fire is out and grill is cold, remove

    burner and inspect for spider nests or rust. See Natural Hazard

    and Cleaning the Burner Assembly pages.

    • Turn off control knobs and LP cylinder valve. Leave lid open to

    allow flames to die down. After cooling, clean food particles and

    excess grease from inside firebox area, grease tray, and other

    surfaces.

    • See instructions on control panel and in Use and Care section.

    • Make sure valves are positioned inside of burner tubes.

    • Ensure burner tubes are not obstructed with spider webs or other

    matter. See cleaning section of Use and Care.

    • Make sure LP cylinder is not empty. If LP cylinder is not empty,

    refer to “Sudden drop in gas flow.”

    • Turn off knobs and disconnect coupling nut from LP cylinder.

    Reconnect and retry.

    • Turn the coupling nut approximately one-half to three-quarters

    additional turn until solid stop. Tighten by hand only - do not use

    tools.

    • Replace electrode(s).

    Main Burners:

    • Tip of electrode should be pointing toward gas port opening on

    burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

    Sideburner:

    • Tip of electrode should be pointing toward gas port opening on

    burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

    • Clean wire and/or electrode with rubbing alcohol and clean swab.

    • Reconnect wires or replace electrode/wire assembly.

    • Replace ignitor wire/electrode assembly.

    • Replace with a new alkaline battery.

    Troubleshooting

    • For a grill equipped with the AUTO-CLEAN™ feature, make sure

    the AUTO-CLEAN™ valve is set to “Grill”

    27

  • Troubleshooting (continued)

    Problem

    Burner(s) will not light

    using ignitor.

    (See Electronic Ignition

    Troubleshooting also)

    Burner(s) will not

    match light.

    Sudden drop in gas

    flow or low flame.

    Flames blow out.

    Flare-up.

    Persistent grease fire.

    Flashback...

    (fire in burner tube(s)).

    Unable to fill LP

    cylinder.

    One burner does not

    light from other

    burner(s).

    Possible Cause

    ELECTRONIC IGNITION:

    • No spark, no ignition noise.

    • No spark, some ignition noise.

    • Sparks, but not at electrode or at full

    strength.

    • See “GAS ISSUES:” on previous page.

    • Match will not reach.

    • Improper method of match-lighting.

    • Out of gas.

    • Excess flow valve tripped.

    • Vapor lock at coupling nut/LP cylinder

    connection.

    • High or gusting winds.

    • Low on LP gas.

    • Excess flow valve tripped.

    • Grease buildup.

    • Excessive fat in meat.

    • Excessive cooking temperature.

    • Grease trapped by food buildup around

    burner system.

    • Burner and/or burner tubes are blocked.

    • Some dealers have older fill nozzles

    with worn threads.

    • Grease buildup or food particles in

    end(s) of carryover tube(s).

    Prevention/Solution

    • See Section I of Electronic Ignition System.

    • See Section II of Electronic Ignition System.

    • See Section III of Electronic Ignition System.

    • Use long-stem match (fireplace match).

    • See “Match-Lighting” section of Use and Care.

    • Check for gas in LP cylinder.

    • Turn off knobs, wait 30 seconds and light grill. If flames are still low,

    turn off knobs and LP cylinder valve. Disconnect regulator.

    Reconnect regulator and leak-test. Turn on LP cylinder valve, wait

    30 seconds and then light grill.

    • Turn off knobs and LP cylinder valve. Disconnect coupling nut from

    cylinder. Reconnect and retry.

    • Turn front of grill to face wind or increase flame height.

    • Refill LP cylinder.

    • Refer to “Sudden drop in gas flow” above.

    • Clean burners and inside of grill/firebox.

    • Trim fat from meat before grilling.

    • Adjust (lower) temperature accordingly.

    • Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position

    and let fire burn out. After grill cools, remove and clean all parts.

    • Turn knobs to OFF. Clean burner and/or burner tubes. See burner

    cleaning section of Use and Care.

    • The worn nozzles don’t have enough “bite” to engage the valve. Try

    a second LP dealer.

    • Clean carry-over tube(s) with wire brush.

    AUTO-CLEAN™

    Possible Cause Prevention/Solution

    (If Equipped)

    Replace batteries

    Install batteries correctly.

    Push Knob in to start the clean cycle. (Green LED should begin to

    flash)

    Timer does not work

    (Green light does not

    flash)

    Dead Battery

    Batteries installed incorrectly.

    Knob Position did not start the Clean

    Cycle

    Replace batteries

    No LED’s will illuminate Dead Battery

    Prepare to replace batteries (NOTE: Clean cycle will operate with

    a weak battery.

    Red LED next to battery

    symbol is illuminated

    Low Battery Strength

    28

  • Troubleshooting - Electronic Ignition

    Problem (Ignition)

    SECTION I

    No sparks appear at

    any electrodes when

    Electronic Ignition Button

    is pressed; no noise can

    be heard from spark

    module.

    SECTION II

    SECTION III

    Sparks are present

    but not at all

    electrodes and/or not

    at full strength

    Possible Cause

    • Battery not installed

    properly.

    • Dead battery.

    • Button assembly not

    installed properly.

    • Faulty spark module.

    • Output lead

    connections not

    connected.

    • Output lead

    connections not

    connected.

    • Arcing to grill away

    from burner(s).

    • Weak battery.

    • Electrodes are wet.

    • Electrodes cracked or

    broken “sparks at

    crack”.

    Check Procedure

    • Check battery orientation.

    • Has battery been used

    previously?

    • Check to insure threads are

    properly engaged. Button

    should travel up and down

    without binding.

    • If no sparks are generated

    with new battery and good

    wire connections, module is

    faulty.

    • Are output connections on

    and tight?

    • Are output connections on

    and tight?

    • If possible, observe grill in

    dark location. Operate

    ignition system and look for

    arcing between output wires

    and grill frame.

    • All sparks present but weak

    or at slow rate.

    • Has moisture accumulated

    on electrode and/or in burner

    ports?

    • Inspect electrodes for

    cracks.

    Prevention/Solution

    • Install battery (make sure that “+” and “–”

    connectors are oriented correctly, with “+” end up

    and “–” end down.)

    • Replace battery with new alkaline battery.

    • Unscrew button cap assembly and reinstall, making

    sure threads are aligned and engaged fully.

    • Replace spark module assembly.

    • Remove and reconnect all output connections at

    module and electrodes.

    • Remove and reconnect all output connections at

    module and electrodes.

    • If sparks are observed other than from burner(s),

    wire insulation may be damaged. Replace wires.

    • Replace battery with a new alkaline battery.

    • Use paper towel to remove moisture.

    • Replace cracked or broken electrodes.

    No sparks appear at

    any electrodes when

    Electronic Ignition Button

    is pressed; noise can

    be heard from spark

    module.

    29

  • NOTES

    30

  • 31

    First Name | Nombre | Prénom Initial | Inicial | Initiale Last Name | Apellido | Nom de Famillie

    Address (number & street) | Dirección (número y calle) | Adresse (numéro et rue) Apt Number | Nº de apart | Nºd’appt.

    City | Cludad | Ville State | Estado | Province Zip Code | Código Zip | Code Postal

    E‐mail Address | Dirección de correo electrónico | Adresse électronique Phone Number | Número telefónico | Numéro de téléphone

    Model Number | Número de modelo | Numéro de modèle

    Serial Number | Número de serie| Numéro de série

    Date of Purchase | Fecha de compra | Date de l’achat Store Name | Nombre de la tienda | Nom du magasin

    Purchase Price | Precio de compra | Prix d’achat Your Gender | Sexo | Sexe:

    cMale | Masculino | Masculin

    c

    Female | Femenino | Féminin

    Which product are you registering?

    ¿Qué producto está registrando?

    Quel produit enregistrez‐vous?

    1. cGas Grill | Parrilla a gas | Gril au gaz

    2. cElectric Grill | Parrilla eléctrica | Gril électrique

    3. cSmoker | Ahumador | Fumoir

    4. cCharcoal Grill | Parrilla a carbón | Barbecue au charbon

    5. cCooker/Fryer | Cocina/freidora | Cuiseur/Friteuse

    6. cOther | Otro | Autre

    Thank you for completing this questionnaire. | Gracias por completer este cuestionario. | Merci d’avoir bien voulu remplir ce questionnaire.

    PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE. FOR WARRANTY SERVICE PROOF OF PURCHASE

    WILL BE REQUIRED. THIS WARRANTY IS NON‐TRANSFERABLE.

    LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE

    COMPRA. CONSERVE LA FACTURA. ESTA GARANTIA ES INTRANSFERIBLE.

    VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L’ACHAT. POUR OBTENIR LE SERVICE SOUS GARANTIE, UNE PREUVE D’ACHAT DOIT

    ETRE PRESENTEE. VEUILLEZ CONSERVER VOTRE FACTURE. LA PRESENTE GARANTIE N’EST PAS TRANSFERABLE.

    Mail to: / Envíelo a:

    Char‐Broil Warranty Registration

    P.O. Box 1240

    Columbus, GA 31902‐1240

    We respect your privacy. | Respetamos su privacidad. | Nous respectons votre vie privée.

    =

    If you prefer not to receive special offers and promotions from Char‐Broil, please check here:

    =Marque aquí si no desea recibir ofertas y promociones especiales de Char‐Broil:

    =

    Si vous préférez ne pas recevoir d’informations concernant des offres spéciales et des

    promotions de Charbroil, veuillez cocher ici:

    Attach copy of your

    sales receipt here.

    Adjunte aqui la copia

    de su recibo de

    compra

    Veuillez attacher une

    copie de votre reçu

    ici.

    $

    *Required | Necesario | Exigé ~ PLEASE PRINT ~ IMPRIMA POR FAVOR ~ S'IL VOUS PLAÎT IMPRIMER ~

    STICKER ON PRODUCT

    www.charbroil.com/register

    Please register your product online at:

    (If you register online, you do not need to send in this registration card.)

    10

    8

    6

    * 4

    * 2

    * 1

    7

    9

    * 3

    * 5

  • Char-Broil 463460712 User Manual
  • Char-Broil 463460712 User Guide
  • Char-Broil 463460712 PDF Manual
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