Char-Broil 463460711 User Manual

32 pages manual for Char-Broil CHAR-BROIL 463460711 Grill

Char-Broil CHAR-BROIL 463460711 Grill Manual

Manufacturer: Char-Broil

Category of Device: Grill

Document: Char-Broil CHAR-BROIL 463460711 Product Manual, File Type: PDF

Count of Pages: 32

Download Char-Broil CHAR-BROIL 463460711 Manual

Char-Broil CHAR-BROIL 463460711 Grill Manual, Summary of Contents:

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1 Char-Broil CHAR-BROIL 463460711 Page 1

Char-Broil CHAR-BROIL 463460711 Manual Page 1 Page 1 Assembly instructions © 2010        PRODUCT GUIDEMODEL  463460711  © 2010 Char-Broil, LLC    Columbus, GA  31902 Printed in China  Serial Number Date Purchased IMPORTANT: Fill out the product record information below. See rating label on grill for serial number. For support and to register your grill, please visit us at www.charbroil.com Estimated assembly time:    35-40 minutes If you have questions or need assistance during assembly, please call 1-800-241-7548. 01/21/11 •...

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Char-Broil CHAR-BROIL 463460711 Manual Page 2 Page 2 1. Do not store or use gasoline or other  flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not  be stored in the vicinity of this or any other appliance. WARNING CAUTION For residential use only. Do not use for commercial cooking. DANGER DANGER:  Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING:  Indicates an potentially hazardous situation which, if not avoided, could r...

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Char-Broil CHAR-BROIL 463460711 Manual Page 3 Page 3 WARNING CALIFORNIA PROPOSITION 651. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.  Wash your hands after handling this product. Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the  regulator/valve ...

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Char-Broil CHAR-BROIL 463460711 Manual Page 4 Page 4 First Time UseRead your Assembly Manual and ensure the grill is put together properly.  Remove all Point-of-Purchase advertising material from all grill surfaces before first use.  We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use.  This aids in removing the oils used during manufacturing. Lava Rock / BriquettesThis gas grill has been designed, engineered, and tested to be used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning process,...

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Char-Broil CHAR-BROIL 463460711 Manual Page 5 Page 5 Outdoor grilling is really quite simple.  You'll succeed with burgers, dogs, or steaks usually on your very first try.  With experience, you will learn how to work with your grill, creating more imaginative meals all the time.  This knowledge makes up the art of grilling.  Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area. Direct CookingDirect cooking involves grilling your meat directly over high heat.  It is perfect for se...

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Char-Broil CHAR-BROIL 463460711 Manual Page 6 Page 6 USDA Recommended Safe Minimum Internal Temperatures Beef, Veal, Lamb, Steaks, & Roasts 145° F Fish 145° F Pork 160° F Beef, Veal, Lamb Ground 160° F Egg Dishes 160° F Turkey, Chicken & Duck Whole,Pieces & Ground 165° F Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking.  Grilling can be affected by many external conditions.  In cold weather, you will need mor...

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Char-Broil CHAR-BROIL 463460711 Manual Page 7 Page 7 Why Clean?We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’  This is great advice when it comes to keeping your grill clean. Routine CarePeriodic cleaning of this grill is necessary,as grill fires can occur when grease andfood debris collect in the bottom of the grill. After each use, remove any remainingfood particles from the cooking grate andinside of the grill using a grill brush.  Dothis after the grill has cooled down, yet isstill warm.  It is much easier to clean foodparticles while warmth is still pre...

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Char-Broil CHAR-BROIL 463460711 Manual Page 8 Page 8 • NEVER store a spare LP cylinder under or near  the appliance or in an enclosed area.  • Never fill a cylinder beyond 80% full.• An over filled or improperly stored cylinder is a  hazard due to possible gas release from the safety relief valve.  This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping,  immediately get away from the LP cylinder/appliance and call your fire department. DANGER USE AND CARE LP Cylinder...

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Char-Broil CHAR-BROIL 463460711 Manual Page 9 Page 9 WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1.LP cylinder must be properly secured onto grill. (Refer to  assembly section.) 2.Turn all control knobs to the OFF position. 3.Turn LP cylinder OFF by turning hand-wheel clockwise to a  full stop. 4.Remove the protective cap from LP cylinder valve. Always use  cap and strap supplied with valve. Safety Relief Valve Nipple has to be centeredinto the LP...

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Char-Broil CHAR-BROIL 463460711 Manual Page 10 Page 10 6.Turn the coupling nut clockwise and tighten to a full stop. The  regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator! Straight Hold coupling nut and regulatoras shown for proper ...

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Char-Broil CHAR-BROIL 463460711 Manual Page 11 Page 11 WARNING For Safe Use of Your Grill and to Avoid Serious Injury:• Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn.• Do not block holes in sides or back of grill. • Check burner flames regularly.• Use grill only in well-ventilated space. NEVER use in  enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.  (Unless brique...

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Char-Broil CHAR-BROIL 463460711 Manual Page 12 Page 12 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate  knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HI LOW Match-Lighting s  Do not lean over grill while lighting. 1. Open lid. Turn ON gas at LP cylinder.  3. Push in an...

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Char-Broil CHAR-BROIL 463460711 Manual Page 13 Page 13 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burnerassembly or if you have trouble igniting grill.1.  Turn gas OFF at control knobs and LP cylinder.2. Remove cooking grates and flame tamers.  3. Remove carryover tubes and burners. 4. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the oneeasiest for you. (A) Bend a stiff wire (a light weight coat hanger works well)  into a small hook. Run the hook through each burner tu...

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Char-Broil CHAR-BROIL 463460711 Manual Page 14 Page 14 This warranty only applies to units purchased from an authorized retailer.  Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.  The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.   *Note:  A dated sales rec...

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Char-Broil CHAR-BROIL 463460711 Manual Page 15 Page 15 PARTS LIST NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. 15 Key Qty Description A 1 FIREBOX, GRILL BOTTOM B 4 MAIN BURNER C 1 ELECTRODE, MAIN BURNER D 3 BURNER CARRY OVER TUBE E 1 CONTROL PANEL, MAIN F 1 ELECTRONIC IGNITION MODULE G 1 BUTTON, F/ IGNITION MODULE H 1 HOSE VALVE REGULATOR ASSEMBLY I 5 BEZEL F/ CONTROL KNOB J 5 CONTROL KNOB K 1 MATCH HOLDER L 1 GRILL LID M 1 GRILL LID INSERT N 1 LO...

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Char-Broil CHAR-BROIL 463460711 Manual Page 16 Page 16 PARTS DIAGRAM 16 S E F Q D B A JJ I Z L C K BB EE FF GG DD N O T KK U SS PP VV B G H J M P R S S S T T AA OO QQ RR II HH II MM NN CC Y V X UU LL W WW TT XX ...

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Char-Broil CHAR-BROIL 463460711 Manual Page 17 Page 17 Locking caster Bottom shelf Fixed caster Rear Front ASSEMBLY 2 1 17   2 1/4-20x1/2” screw Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel.IMPORTANT: Panel with large hole mustBe on left side of bottom shelf. 7mm lock washer 7mm flat washer Left side panel(with large hole) Right side panel Make sure side panelsare pushed as far to therear of bottom shelf aspossible before fullytightening screws. Rear Place bottom shelf upside down. Insert Bent U Pin into the caster mou...

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Char-Broil CHAR-BROIL 463460711 Manual Page 18 Page 18 4 3 Attach rear cart brace to cart frames using two # 8-32x3/8” screws, 5mm lock washers and 5mm flat washers on each side.  18 3 3 Attach front brace to side panels using two  #10-24X1/2” screws, 5mm lock washers and 5mm flat washers on each side.  Magnet 5mm flat washers 5mm lock washers #10-24x1/2” screws Rear ...

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Char-Broil CHAR-BROIL 463460711 Manual Page 19 Page 19 5 6 Insert wire ends on lower tank exclusion wire into bottom shelf  (A). Attach with two #8-32x3/8" screws diagonally. Place  upper tank exclusion wire on front brace and back brace as shown, secure with  two  #8-32x3/8" screws and #8-32 flange  nuts   (B) . Front brace #8-32x3/8" screw #8-32  flange nut Upper tank exclusion wire Lower tank exclusion wire Magnet 19   Two  #8-32x3/8" machine screws are installed partially in the cart side panel. Slide door hinges onto the screws...

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Char-Broil CHAR-BROIL 463460711 Manual Page 20 Page 20 C CAUTION SHARP EDGES! Wear gloves if necessary Repeat on front bracket 1/4-20x1/2" screw 1/4-20 flange nut Fiber washer Lock washer Flat washer #10-24x1/2" screw Repeat on left side shelf Flat washer Lock washer 1/4-20x1/2" screw Side s helf Hoo k side shelf into inside edge Mount fascia onto side shelf using three  #10-24x1/2" screws, 5mm lock washers  and 5mm flat washers (A). Hang side shelf on the tabs mounted on the firebox. Secure shelf brackets to cart side panel using two  1/4-20x1/2" screws, fiber  washers and 1/4...

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Char-Broil CHAR-BROIL 463460711 Manual Page 21 Page 21 21   Repeat step 7 (A) on left side shelf. Hang sideburner shelf on tabs mounted on the firebox.  Secure shelf brackets to cart side panel using two  1/4-20x1/2"  screws, fiber washers and 1/4-20 flange nuts on each bracket (A).Secure fascia to firebox using two  1/4-20x1/2" screws, 7mm lock washers and  7mm flat washers (B).  A fiber w asher 1/4-20x1/2”  screw flange  nut B 7mm flat washer 7mm lock washer 1/4-20x1/2” screw CAUTION SHARP EDGES! Wear gloves if necessary. A ...

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Char-Broil CHAR-BROIL 463460711 Manual Page 22 Page 22 11 12 22 Remove two  #8-32x3/8" screws from sideburner valve bracket. From behind the fascia, place sideburner valve bracket into  hole. Attach bezel to valve with   #8-32x3/8" screws. Press sideburner control knob onto valve stem. Control knob Control knob bezel Sideburner valve bracket Insert sideburner into sideburner drip pan  (A), make sure burner tube engages with sideburner valve. Illustration (B) shows  correct burner-to-valve engagement. Center stud on bottom of sideburner fits into center hole in sideburne...

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Char-Broil CHAR-BROIL 463460711 Manual Page 23 Page 23 23   Sideburnergrate  Place sideburner cooking grate into holes in drip pan. Place four flame tamers over burners by inserting tabs into slots in front of firebox. Opposite ends of flame tamers rest on pins in back of firebox. Bac k of fire box Flame t amer Front of firebox Flame tamer ...

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Char-Broil CHAR-BROIL 463460711 Manual Page 24 Page 24 24     Place cooking grates into grill bottom.  Cooking Grates To assemble Swing Away, first insert pivot wire into holes in side of grill lid. Second, insert leg wires into holes in sides of grill bottom. Pivot wire Swing Away Leg wire ...

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Char-Broil CHAR-BROIL 463460711 Manual Page 25 Page 25 17 25   Hang grease cup wire from bottom of firebox and place grease cup into grease cup clip. Failure to install grease cup will cause  hot grease to drip from bottom of grill  with risk of fire or property damage. CAUTION Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor. + – AA Battery Grease Cup Wire Grease Cup ...

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Char-Broil CHAR-BROIL 463460711 Manual Page 26 Page 26 19 LP tank is sold separately. Fill and leak check the tank (see Use & Care section) before attaching to grill and regulator. Once tank has been filled and leak checked, place tank into tank hole in bottom shelf. Make sure tank valve is facing front of grill. Put regulator assembly through circular opening of cart side panel. Connect regulator to tank valve securely. Secure tank with tank screw at rear of bottom shelf. Ensure Over Pressure Device (OPD) of tank valve face to front door. See Use & Care manual to perform the "Burner Flame Check"...

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Char-Broil CHAR-BROIL 463460711 Manual Page 27 Page 27 EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or continuous excessive flames above cooking surface. Burner(s) will not  light using ignitor.(See Electronic Ignition Troubleshooting also) Continued on next...

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Char-Broil CHAR-BROIL 463460711 Manual Page 28 Page 28 Troubleshooting (continued) Problem Burner(s) will not  light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP cylinder. One burner does not light from other burner(s). Possible Cause ELECTRONIC IGNITION:• No spark, no ignition noise. • No spark, some ignition noise. • Sparks, but not at electrode or at full  strength. • See “GAS ISSUES:”...

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Char-Broil CHAR-BROIL 463460711 Manual Page 29 Page 29 Troubleshooting - Electronic Ignition Problem (Ignition) SECTION INo sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can  be heard from spark  module. SECTION II SECTION IIISparks are present but not at all electrodes and/or not at full strength Possible Cause • Battery not installed  properly. • Dead battery. • Button assembly not  installed properly. • Faulty spark module. • Output lead  connections not connected. • Output lead  connections not conn...

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Char-Broil CHAR-BROIL 463460711 Manual Page 30 Page 30 NOTES 30     ...

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