Volvo 850 Maintenance Information

20 pages manual for Volvo 850 Automobile, Automobile Parts

Volvo 850 Automobile, Automobile Parts Manual

Manufacturer: Volvo

Category of Device: Automobile, Automobile Parts

Document: Volvo 850 Maintenance Information, File Type: PDF

Count of Pages: 20

Download Volvo 850 Manual

Volvo 850 Automobile, Automobile Parts Manual, Summary of Contents:

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1 Volvo 850 Page 1

Volvo 850 Manual Page 1 Page 1 MAINTENANCE INFORMATION   1995 Volvo 850          1993-96 MAINTENANCE          Volvo Maintenance Information          1993-96 850 Sedan          1994-96 850 Turbo Sedan          1995-96 850 T-5R Turbo Sedan          1994-96 850 Wagon          1994-96 850 Sportswagon          1995-96 850 T-5R Turbo Sportswagon          * PLEASE READ ...

2 Volvo 850 Page 2

Volvo 850 Manual Page 2 Page 2   L  *  850 Sedan 5 - Body Style & Restraint System   S  *  850 4-Door Sedan W/ Driver & Passenger Airbags   S  *  850 4-Door W/ Dual Airbags & Pretentioners   W  *  850 5-Door Wagon W/ Driver & Passenger Airbags 6-7 - Engine Type  55  *  B5254S 2.4L 5-Cylinder  57  *  B5234T 2.3L Turbo 5-Cylinder  58  *  B5234T5 2.3L Turbo 5-Cylinder 8 - Emission Control System   0  *  Three-way Converter, Heated Oxygen Sensor, W/O EGR   1  *...

3 Volvo 850 Page 3

Volvo 850 Manual Page 3 Page 3 CAUTION: Failure to replace a faulty camshaft timing belt may result          in serious engine damage.          The condition of camshaft drive belts should always be checked on vehicles which have more than 50,000 miles. Although some manufacturers do not recommend belt replacement at a specified mileage, others require it at 60,000-100,000 miles. A camshaft drive belt failure may cause extensive damage to internal engine components on most engines, although some designs do not allow piston-to-valve contact. These des...

4 Volvo 850 Page 4

Volvo 850 Manual Page 4 Page 4 Fig. 2:  Service Point Locations (Turbo) Courtesy of Volvo Cars of North America. Fig. 3:  OBD II Diagnostic Link Connector Location (1996) Courtesy of Volvo Cars of North America.          ALIGNING CAMSHAFT TIMING MARKS ...

5 Volvo 850 Page 5

Volvo 850 Manual Page 5 Page 5 Fig. 4:  Aligning Camshaft & Crankshaft Timing Marks Courtesy of Volvo Cars of North America. ...

6 Volvo 850 Page 6

Volvo 850 Manual Page 6 Page 6 Fig. 5:  Lubricating Tensioner Pulley Bushing (Pivot Bearing) Courtesy of Volvo Cars of North America. CAUTION: Lubrication of the Tensioner Pulley Bushing is REQUIRED on          1993 Models, it is recommended that the bushing be checked          for free play and lubrication on 1994-95 models. NOTE:    For more information regarding camshaft timing belt service          refer to the 2.3L 5-CYL TURBO article in the          ENGINE MECHANICAL sec...

7 Volvo 850 Page 7

Volvo 850 Manual Page 7 Page 7           * = Late M/Y 93 850’s (from engine no. 131035) should         have M/Y 94 timing belt (p/n 271834-4). See Parts         Bulletin 21-13 and Tech DCS 21-02.                    E = Recommended timing belt replacement                   X = Required timing belt replacement             &#...

8 Volvo 850 Page 8

Volvo 850 Manual Page 8 Page 8          noise is heard from the tensioner. NOTE:    The auxiliary drive belt and automatic tensioner must be          removed from engine in order to properly lubricate.          FLAME TRAP MAINTENANCE - PCV SYSTEM Fig. 8:  Flame Trap Location Courtesy of Volvo Cars of North America.          CHANGING CONTROL MODULE BOX FILTER (1993) Fig. 9:  Control Module Box Filter (1993) Courtesy of Volvo Cars of North America.          BODY L...

9 Volvo 850 Page 9

Volvo 850 Manual Page 9 Page 9 Fig. 10:  Body Lubrication Points (Typical) Courtesy of Volvo Cars of North America.          VEHICLE LIFT POINTS Fig. 11:  Vehicle Lift Points (Typical) Courtesy of Volvo Cars of North America. CAUTION: Use extreme caution when putting a T-5R model, or any model          with a front spoiler and lowered suspension onto a lift. ...

10 Volvo 850 Page 10

Volvo 850 Manual Page 10 Page 10 NOTE:    For more information regarding lifting and hoisting refer to          the JACKING & HOISTING article in the          WHEEL ALIGNMENT section.          INFORMATION LABEL LOCATIONS Fig. 12:  Information Label Locations Courtesy of Volvo Cars of North America.          SERVICE LABOR TIMES ...

11 Volvo 850 Page 11

Volvo 850 Manual Page 11 Page 11 SERVICE LABOR TIMES TABLE (HOURS)  Application (1)                  30,000                    60,000                               Mile Service           Mile Service 2.5L 5-Cylinder   Automatic Transmission  ......  3.8  ......

12 Volvo 850 Page 12

Volvo 850 Manual Page 12 Page 12   850 (Non-Turbo)     1993-94  ...................................  5.6 Qts. (5.3L)     1995 (M/T)  ................................  5.6 Qts. (5.3L)     1995 (A/T)  ................................  6.1 Qts. (5.8L)   Turbo (3)     Without Oil Cooler  ........................  5.6 Qts. (5.3L)     With Oil Cooler  ...........................  6.5 Qts. (6.2L) Fuel Tank  ....................................  19.3 Gals. (73L) Power Steering  ...............

13 Volvo 850 Page 13

Volvo 850 Manual Page 13 Page 13 Fig. 13:  Tire Rotation Pattern & Lug Nut Torque Pattern Courtesy of Volvo Cars of North America.          BATTERY SPECIFICATIONS CAUTION: When battery is disconnected, vehicles equipped with          computers may lose memory data. When battery power is          restored, driveability problems may exist on some vehicles.          These vehicles may require a relearn procedure. See COMPUTER          RELEARN PROCEDURES article in the GEN...

14 Volvo 850 Page 14

Volvo 850 Manual Page 14 Page 14 WARNING: When battery is disconnected, vehicles equipped with          computers may lose memory data. When battery power is          restored, driveability problems may exist on some vehicles.          These vehicles may require a relearn procedure. See          appropriate COMPUTER RELEARN PROCEDURES article in the          GENERAL INFORMATION section below.          REPLACING BLOWN FUSES         &#...

15 Volvo 850 Page 15

Volvo 850 Manual Page 15 Page 15          system component (fuel injection models).          HALOGEN BULBS WARNING: Halogen bulbs contain pressurized gas which may explode if          overheated. DO NOT touch glass portion of bulb with bare          hands. Eye protection should be worn when handling or working          around halogen bulbs.          RADIATOR CAP CAUTION: Always disconnect the fan motor when working near the       ...

16 Volvo 850 Page 16

Volvo 850 Manual Page 16 Page 16          Factory installed seat belts or restraint systems are warranted for a period of 5 years.          EMISSION SYSTEM WARRANTY          Manufacturer warrants that the vehicle emission control system was designed and installed to conform, at the time of sale, to all applicable U.S. emission standards. The warranty covers repairs resulting from any defect in material or workmanship which could cause the vehicle not to meet emission standards during the warranty period. The warranty period is 5 ye...

17 Volvo 850 Page 17

Volvo 850 Manual Page 17 Page 17 Fig. 14:  Fuse Panel Identification Courtesy of Volvo Cars of North America.          Fuse & Circuit Breaker Identification   1 - 15 Amp          Fuel Injection, Distributor Ignition, Automatic Gearbox   2 - 15 Amp          Fuel Pump, Alarm System   3 - 10 Amp          Courtesy Lights, Oil Level Sensor   4 - Not Used (1993-95)       10 Amp (1996)          Electronic Start Inhibitor ...

18 Volvo 850 Page 18

Volvo 850 Manual Page 18 Page 18          Accessories       30 Amp (1996)          Power Antenna, Trailer Connector, Accessories  17 - 10 Amp          Key Reminder  18 - 25 Amp (1993-95)          Heated Front Seats, Power Mirrors       15 Amp (1996)          Front Fog Lamps  19 - 15 Amp          Left High Beam Headlight  20 - 15 Amp          Right High Beam Headlight, High B...

19 Volvo 850 Page 19

Volvo 850 Manual Page 19 Page 19 Fig. 15:  Relay Panel Identification Courtesy of Volvo Cars of North America.          Relay Identification ...

20 Volvo 850 Page 20

Volvo 850 Manual Page 20 Page 20   A - Control Module, Cruise Control   B - Fuel Pump Relay   C - Main Headlight Relay with Bulb Malfunction Indicator   D - Overload Relay (+X Supply)   E - Overload Relay (+15 Supply)   F - Overload Relay (+X Supply)   G - Fog Lamp Relay   H - Deadlock Setting Relay   I - Intermittent Windshield Wiper Relay   J - Intermittent Wiper Relay (Rear Tailgate - Wagon)   K - Central Lock and Delayed Inside Lighting Relay   L - Speed Warning Relay   M -...

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