YEC ’04 YZF-R1 Manual 

49, - 45 - 3-4 Installing the piston, piston ring, and connecting rod CAUTION : Follow the procedure below to install the piston for the purpose of overhaul. 1. Sub-assemble the piston and connecting rod. 2. Assemble the cylinder to the upper case. (Use the collars and nuts to secure the …

43, YEC ’04 YZF-R1 - 39 - 2-4 Other 26. Valve Seat Cutter Set Parts List This cutter set includes the same parts as for the 03 R6, but when using them for the R1, reverse the respective names and locations for intake and exhaust. The set includes an addition type of spindle in contrast with the assembly fo…

52, - 48 - 3-6 Cylinder head tightening (calibrated wrench tightening method). 1. Temporarily tighten to 19.0 Nm (1.9 kgf•m) before tightening fully. 2. Following the tightening sequence, tighten to 67.0 Nm (6.8 kgf•m). 3. After tightening the nuts, tighten the M6 bolts to 12 Nm (1.2 k…

56, - 52 - 3-10 Front axle installation 1. Insert the front wheel axle on the right side and tighten b BOLT, FLG to 85 Nm on the left side. 2. Without preliminary tightening, fully tighten the bolts in the sequence pinch bolt 2, pinch bolt 1 and pinch bolt 2 to 10 Nm. 3. Check that the…

23, - 19 - <Operation Procedure for Initialization of Adjustment Values> Item Operation Meter display Significance (Items and their operating procedures are the same as <Operating procedure for F1 to FD fuel volume/ignition timing adjustment> i Determine Applicable ite…