Saturn 2003 Ion Manual, General Body Construction

Manual, General Body Construction for Saturn 2003 Ion Automobile (186 pages)

Specifications:

766/766351-2003_ion.pdf file (04 Nov 2023)

Manufacturer: Saturn
Category of Device: Automobile
Document: 2003 Ion, File Type: PDF General Body Construction
Updated: 04-11-2023
Count of Pages: 186

Download 2003 Ion Manual (186 pages)

Read PDF Document Online:

Data: UPD 4th November 2023

Saturn 2003 Ion Automobile PDF General Body Construction (Updated: Saturday 4th of November 2023 06:55:00 PM)

Rating: 4.2 (rated by 18 users)

Compatible devices: 2007 Ion, 2009 OUTLOOK, 2007 Aura Hybrid, 2009 VUE Hybrid, VUE 2006, 2004 L300, 2006 Ion, 2005 L-Series.

Text Version of Saturn 2003 Ion Automobile Manual (Summary of Contents)

(Ocr-Read of Saturn 2003 Ion Document (Main Content), UPD: 04 November 2023)

11, Location Description Length = x Width = y Height = z Point to Point 2 Center Line — — — x a Rear Cradle Attachment Hole 2100 332 201 x b Front Rail Outer Torque Box Master Gage Hole 2218 600 121 x c Floor Pan Drain Hole Front Hole 2420 542 190 x d Front Rail Hole Front of Rear Port…
180, Enabling Procedure 1. Remove the key from the ignition switch. 2. Connect the steering wheel module coil yellow connector to the vehicle harness yellow connector. 3. Install the CPA to the steering wheel module coil yellow connector. 4. Install the driver/left outer trim cover to the instrument pan…
41, Installation Procedure 1. Measure a section on the service part that is 25 mm (1 in) (a) forward of the third fender bolt hole. Mark this section. 2. Using the mark made in the previous step as a starting point, use a sliding square to transfer a line on the top, side, and bottom of the rail. …
130, Saturn 2003 Ion 10. Weld the seam along the front cut edge of the ﬂoor panel service part. To create a solid weld along the front of the service part with a minimum of heat distortion, make a stitch weld along the seam with 25 mm (1 in) gaps between each weld. 11. Clean and prepare all welded su…
20, 7. Remove the left tie bar. Installation Procedure Important: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1 1/2 in) apart. 1. Drill 8 mm (5/16 in) plug weld holes in the service part as necessary in the locations note…
152, 9. Cut at the marked location. 10. Remove the damaged component from the vehicle. 11. Drill 2 8 mm (5/16 in) plug weld holes on each of the 3 sides of the rear rail. Position the center of the holes 10 mm (3/8 in) from the cut edge. 872761 872770 882100 3-152 2003 Saturn Ion …

DOC-7f44c986:

Related for Saturn 2003 Ion PDF User Guides, Instructions:

2005 L-Series, 2008 Vue, 2008 Sky, 2005 L-Series, 2008 Sky

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