TufFlight Big Bouncer Assembly Instruction Manual

18, Page 18 Step 151: Laminate LG struts together using medium CA as shown Step 152: Apply LG strut template as shown with 3M77 Step 153: Cut and drill LG Strut to length according to tempalte as shown Step 156: Assemble LG parts as shown. Install nylon bolt and nut for main LG pivot. Step 154: Mount …

17, Page 17 Step 143: Insert control horns and apply thin CA and kicker to both sides. (top too). Step 142: Make slice into the aileron and through hinge as shown. Step 141: Use control horn to mark location for installation. Push rod should be straight. Step 146: Install clevis then make Z bend in…

2, Page 2 Items needed to complete: Equipment: ~800 W motor 4 channel radio receiver 80A electronic speed control (ESC) 3300 mAH 4S Lipo battery 7 servos: 4 HS 65 or equivalent aileron 2 HS 85 or equivalent elevator 1 HS 225 or equivalent rudder Parts: 15 x 6 prop (depending on power setup) servo…

10, TufFlight Big Bouncer Page 10 Step 71: Slice the rear fuselage for the hinge also Step 72: Bevel the rudder, stab and elevator to allow desired deflection Step 73: Mark a line 3/4” from stab rear centered 18” long as shown Step 74: Slice on the line as shown. Step 75: Cut and taper 1/32” x 1/2”…

6, Page 6 Step 39: Thread the 48” x 1/16” fiberglass rods half way through the slices as shown. Step 40: Find spanwise index marks on wings and slice 1/8” deep along these lines Make 8 spanwise slices-- two on each wing surface Step 35: Slice all the way through fuselage at the marks as shown. S…

3, Page 3 Step 5: Repeat for the other aileron as shown Step 4: With a new sharp hobby knife, slice one ailerons free on the line as shown. Step 3: Sand and peel any “spider webs” away from the foam. Step 2: Carefully separate the wing parts from the shucks as shown. Step 1: Gather parts and too…