Subaru 2004 Legacy Service Manual

6, BR-5 BRAKE General Description • EC, EK, OUTBACK model (1) Caliper body (9) Support (17) Bushing (2) Air bleeder screw (10) Pad clip (3) Guide pin (Green) (11) Outer shim Tightening torque: N ⋅ m (kgf-m, ft-lb) (4) Pin boot (12) Inner shim T1: 8 (0.8, 5.8) (5) Piston seal (13) Pad (Outsid…

34, Subaru 2004 Legacy BR-33 BRAKE Brake Booster 3) Connect the operating rod to brake pedal with clevis pin and snap pin. NOTE: Apply a thin coat of grease [SUNLIGHT 2 (Part No. 003602010) or equivalent] to clevis pin. 4) Connect the vacuum hose to brake booster. 5) After replacing the O-ring with a new one, in…

46, BR-45 BRAKE Stop Light Switch 15.Stop Light Switch A: REMOVAL 1) Disconnect the ground cable from battery. 2) Disconnect the stop light switch connector. 3) Loosen the nuts, and unscrew the stop light switch to remove. B: INSTALLATION 1) Screw the stop light switch onto a bracket and secure it te…

33, BR-32 BRAKE Brake Booster 9. Brake Booster A: REMOVAL 1) Remove or disconnect the following parts at en- gine compartment. (1) Disconnect the connector for brake fluid lev- el gauge. (2) Remove the brake pipes from master cylin- der. (3) Remove the master cylinder installing nuts. (4) D…

28, BR-27 BRAKE Rear Disc Rotor 4) Set a micrometer 10 mm (0.39 in) inward of the rotor outer perimeter, and then measure the disc rotor thickness. If the thickness of disc rotor is out- side the service limit, replace with a new disc rotor. A B BR-0003 6 Standard value Limit Disc outer dia. Disc rot…

45, BR-44 BRAKE Brake Pedal CAUTION: If excessive deflection is noted, replace the bushing with a new one. Deflection of brake pedal: Limit 5.0 mm (0.197 in) or less 2) Check the position of pedal pad. Pedal height L: LHD: 150 — 160 mm (5.91 — 6.30 in) RHD: 162 — 172 mm (6.38 — 6.77 i…