Subaru 2003 Legacy Service Manual

7, Subaru 2003 Legacy SC(H4SO)-5 STARTING/CHARGING SYSTEMS GENERAL DESCRIPTION C: CAUTION • Wear working clothing, including a cap, protec- tive goggles, and protective shoes during opera- tion. • Remove contamination including dirt and corro- sion before removal, installation or disassembly. • Keep the disasse…

9, SC(H4SO)-7 STARTING/CHARGING SYSTEMS STARTER C: DISASSEMBLY 1. STARTER ASSEMBLY 1) Loosen nut which holds terminal M of switch as- sembly, and disconnect connector. 2) Remove bolts which hold switch assembly, and remove switch assembly, plunger and plunger spring from starter as a unit. NOTE: B…

14, SC(H4SO)-12 STARTING/CHARGING SYSTEMS STARTER 2) Disconnect the connector from terminal M, and then connect the positive terminal of battery and terminal M using a lead wire and ground terminal to starter body. 7. PINION GAP 1) Measure pinion gap while the pinion is pulled out as sh…

11, SC(H4SO)-9 STARTING/CHARGING SYSTEMS STARTER D: ASSEMBLY Assemble in the reverse order of disassembly. Do the following: NOTE: When assembling, apply grease to the following parts. • Front and rear bracket sleeve bearing • Armature shaft gear • Outer periphery of plunger • Mat…

15, SC(H4SO)-13 STARTING/CHARGING SYSTEMS STARTER 3) Lock test With starter stalled, or not rotating, measure the torque developed and current draw when the volt- age is adjusted to the specified voltage. Lock test (Standard): Voltage / Current AT: 3.5 V / 940 A or less MT: 4 V / 650 A …

5, SC(H4SO)-3 STARTING/CHARGING SYSTEMS GENERAL DESCRIPTION B: COMPONENT 1. STARTER (1) Sleeve bearing (7) Internal gear ASSY (13) Armature (2) Front bracket (8) Shaft ASSY (14) Brush holder (3) Lever set (9) Gear ASSY (15) Brush (4) Magnet switch ASSY (10) Ball (16) Sleeve bearing (5) Stopper set (1…